The first fully automatic plant installed at Fujiang Nanfang by A.Celli Nonwovens has been successfully commissioned.
The commissioning of the line on schedule is without doubt an important first step towards a close collaboration between A.Celli Nonwovens and this leading group.
The scope of supply is a Master Roll Winder, a Rewinder with Slittomatic® automatic knife positioning system, an Automatic Shaft Handling system and a fully automatic Roll Handling & Packaging system equipped with two robots.
The feather in the cap of this project is the innovative DSS (Defect Stop Management) system integrated with the Roll handling system for the segregation and removal of defects during the production cycle.
With this new supply, A.Celli Nonwovens has gone one step further in securing its success in China, and offers its client significant advantages in terms of quality and productivity of the line and conquering the Chinse market, which is of particular interest.
Fujian Nanfang Textile Co., Ltd. - Company Overview
Fujian Nanfang Textile Co., Ltd. manufactures and sells textile products in China. The company offers cotton yarns, cotton cloth, polyurethane (PU), leather fabrics, PU leather, and non-woven fabrics, as well as environmental filter materials and knitted fabrics. It is also involved in the provision of textile products technology services, as well as the import and export of textile accessories and textile products. The company is based in Nanping, China.
Valmet has received orders for next-generation web monitoring systems from Shanying Huazhong Paper Industry Co., Ltd. in China. The full-scale Valmet IQ Web Monitoring Systems will be installed on two paper machines at the company to improve and maintain machine productivity.
The orders were included in Valmet's first and second quarter 2018 orders received. Typically, the order value of these kinds of automation system deliveries is below EUR one million.
"Shanying has a clear strategy for the Industrial Internet and developing the automation level of its machines, and we are now taking steps forward with this. We believe that with Valmet's solutions and services, we can improve our product quality and machine runnability, as well as optimize machine efficiency," says Liu Fubin, Purchasing Director of Shanying International Holdings Co., Ltd.
"Valmet is capable of offering complete automation packages, including process controls and quality controls. Valmet IQ Web Monitoring System plays a vital role in developing quality and total machine efficiency. We are delighted to be able to provide all the applications and services that our customer needs to achieve these demanding targets," says Zhutuan Guo, Sales Director, China, Automation, Valmet.
Technical information about Valmet IQ Web Monitoring System
Valmet IQ Web Monitoring System is a tool to improve the runnability of all production machines in the paper industry. Excellent image quality, synchronized video recordings and an easy-to-use operator interface ensure quick root cause analyses of web breaks. Spearhead technology utilized in system components, together with field-tested hardware and professional services, make Valmet the market leader of web monitoring systems.
Information about the customer
Shanying Huazhong Paper Industry Co., Ltd. is a part of Shanying International Holdings Co., Ltd., one of the largest industrial papermaking enterprises and packaging board manufacturers in China. Established in 1999, the company has been listed on Shanghai Stock Exchange since 2001. In 2013, the company was restructured as part of Ji'an Group Co., Ltd. The company has subsidiaries in the Anhui, Zhejiang, Jiangsu, Fujian, Hubei and Tianjin provinces, among others. It has set up wholly owned companies, for example, in the US, UK, Netherlands Germany, Japan, Australia and Hong Kong. Shanying International has an annual yield of 3,050,000 tons of paper and 1 billion square meters of cardboard and paper carton, ranking top within the industry in terms of scale.
S.TO.R.I., owned by the Toscotec Group, specializes in maintenance services for all minor and major rolls used in papermaking and converting machinery of the tissue and paper industry. In 2017, S.TO.R.I. set a record for turnover in its forty-five year history. This positive performance derives from the strategic synergies achieved with Toscotec, who acquired 100% of S.TO.R.I.’s shares in December 2011. In the period from 2012 to 2017, S.TO.R.I. sustained a 30% growth rate and interim results in 2018 have been confirming this trend, leading to expectations that it will outperform last year’s achievements.
Since 2012, S.TO.R.I. and Toscotec have deepened their long-standing cooperation. By merging S.TO.R.I.’s specialization in rolls maintenance with Toscotec’s engineering capabilities, they accomplished full integration of expertise and higher efficiency in the design and services of roll refurbishing. S.TO.R.I.’s workshop and offices are located inside Toscotec’s headquarters, in Marlia (Lucca).
S.TO.R.I.’s professional experience was built over forty-six years, starting from its foundation in 1972, when it started providing maintenance for papermaking and converting machines. S.TO.R.I. focuses on the inspection, repair and overhaul of not only press rolls but all other rolls, such as forming roll, wire and felt rolls, pope reel drum, and spools. Its mission is to deliver highly specialized services on a continuous basis. The timing becomes important insomuch as customers aim to increase their OEE and reduce maintenance costs.
S.TO.R.I.’s specialists make a precise assessment of the wear conditions of a roll and evaluate its expected performance and risk of failure, so that overhauling can be scheduled efficiently, maximising operation life and minimizing maintenance costs. The majority of S.TO.R.I.’s customers nowadays rely on predictive maintenance. Through regular vibration analyses, S.TO.R.I. estimates the performance trend of a given roll and the possibility of failure. Based on these results, it predicts the period before the next maintenance. This assessment is always a balance of different factors. Drawing on their vast experience, S.TO.R.I.’s specialists can provide the customer with a number of solutions, factoring in time, quality and cost. Based on the contingent needs of the mill, they apply the best-customized solution at a given moment in time. As a result, S.TO.R.I.’s skilled technicians know the components inside out, including their history, weak points and features, much like a doctor knows his patients.
S.TO.R.I.’s range of highly specialized services include predictive maintenance, preventive maintenance, press roll revision and complete overhauling, dynamic balancing, upgrades and non-destructive examinations (NDE). For press roll overhauling, for instance, the company provides complete service packages, including inspection, repairs and spare parts.
Production capacity exceeds 450 components per year, of which suction press rolls and blind drilled press rolls account for approximately 40%, while the rest is made up of various rolls of tissue, paper and converting machines.
S.TO.R.I.’s client base is twofold. Toscotec-associated business accounts for approximately 20% of turnover and covers Europe, Africa, the Middle East, South America and South-East Asia. Italy-based paper mills and converting companies generate approximately 80% of turnover. Essity, Smurfit Kappa, Lucart, Sofidel, Wepa, Cartiere Carrara, Industrie Cartarie Tronchetti, Industrie Cartarie Pieretti, DS Smith, Renova, The Navigator Company are among its main customers. To this second client base, Stori provides maintenance for equipment supplied by any manufacturer. As a result, S.TO.R.I.’s expertise and experience encompasses a wide range of technical solutions designed throughout the years by all the main suppliers and it equips S.TO.R.I.’s experts with the ability to devise tailor-made upgrades for its customers.
Verso Corporation has just announced the launch of three new label papers, OptiLabel™ HB, OptiLitho™ C1S and OptiPrime™ Inkjet WS, further expanding its specialty label paper portfolio, the largest in North America.
"We are pleased to be launching three new innovative label products for pressure sensitive, label and converting, and inkjet food contact applications to satisfy the growing needs of our specialty paper customers," said Verso President of Graphic Papers Mike Weinhold. "We are very proud to be featuring these new products for the first time at Labelexpo Americas in Chicago next week."
Verso's OptiLabel™ HB family of general purpose pressure sensitive face stock papers expands with the addition of a new 58 lb. (3300 ft2 / 86 gsm) basis weight offering that is optimized for laminating, label printing, die cutting and high speed label application processes. The OptiLabel™ HB family is also offered in a 53 lb. (3300 ft2 / 78 gsm) basis weight and is designed for high-end, pressure sensitive label applications requiring premium label appearance and high strength for matrix stripping and runnability. Ideal for flexographic printing, OptiLabel™ HB features premium brightness and an enhanced blue-white shade, combined with high opacity and a semi-gloss finish.
OptiLitho™ C1S is a new family of C1S glue-applied cut and stack label papers for label and converting applications. OptiLitho™ C1S is offered in 55 lb. (3300 ft2 / 81 gsm) and 60 lb. (3300 ft2 / 89 gsm) and features a smooth surface, excellent ink holdout for offset, flexographic and rotogravure printing, and is designed to perform in demanding and unique printing and converting applications.
OptiPrime™ Inkjet WS joins the OptiPrime™ family of specialty pressure sensitive label papers for emerging label printing technologies and is offered in 42 lb. (3300 ft2 / 62 gsm) and 38 lb. (3000 ft2 / 62 gsm). OptiPrime™ Inkjet WS is a wet strength label paper designed for premium aqueous inkjet and flexographic direct food contact pressure sensitive label applications requiring wet strength performance for better durability in higher moisture environments. OptiPrime™ Inkjet WS has high strength for fast die cutting, matrix stripping and runnability along with a high brightness, high opacity and premium blue-white shade.
"OptiLabel™ HB and OptiLitho™ C1S products are made on the No. 3 paper machine known for making high quality release liner and label papers at Verso's Escanaba Mill in Michigan, a fully integrated pulp and paper manufacturing facility," said Verso Vice President and General Manager of Specialty Papers Ed Buehler. "OptiPrime™ Inkjet WS is produced at Verso's Stevens Point Mill in Wisconsin, North America's largest state-of-the-art specialty paper mill."
These new offerings join Verso's label paper portfolio which includes Aspect®, Sterling®, OptiTherm™, UniTherm™, DuraPoint, ProPoint, OmniPoint, LithoPoint, EcoPoint and CraftPoint™ - the most comprehensive label paper portfolio produced in North America.
The Conference & Expo "Tissue 2018", organised by Tappi e Risi, has been scheduled again for this year.
It will be held at the Fox Cities Exhibition Center (FCEC) in Appleton (WI) - USA between the 2nd and 5th of October.
The event brings together top-level speakers and professionals in the world of "Tissue", and the Product Manager for the Yankee Dryer at A.Celli Paper will be taking part this time. Mr Clive Butler has prepared a speech on the patented iDEAL® FORGED_YD: the possibility of making the shell of the Yankee dryer out of seamless steel.
In addition to the obvious advantages of steel over cast-iron, the seamless shell has: high manufacturing quality, greatly reduced mechanical issues and maintenance, an undisputed increase in reliability, lower consumption, and enhanced operational safety. All these aspects will be covered during the conference.
An overview of the production process involved in making these shells of the Yankee Dryer will also be presented.
WestRock Company (NYSE: WRK), a leading provider of differentiated paper and packaging solutions, has just provided an update following the landfall of Hurricane Florence.
We are pleased that we have had no reported employee injuries and do not believe we have suffered any material physical damage to our facilities during the recent storm. We are working to restore normal operations at our facilities in the impacted region. We idled our kraft linerboard mill in Florence, South Carolina, in the middle of last week in advance of the landfall of Hurricane Florence. Yesterday, two of the three paper machines at the mill resumed operations, and we expect normal operations to resume after the transportation network in the region returns to normal.
WestRock operates an extensive network of mill and converting facilities in South Carolina, North Carolina and Virginia that were in the storm’s potential path. We incurred incremental costs in preparing these facilities and moving inventory, finished product and critical supplies in advance of the storm. With flooding expected across the region, we may have additional increased input and operational costs and issues in our supply chain, as well as experience negative impact from disruptions at our customers’ locations. We expect to provide an estimate as to the impact on our business and financial results later this month.
WestRock (NYSE: WRK) partners with our customers to provide differentiated paper and packaging solutions that help them win in the marketplace. WestRock’s 45,000 team members support customers around the world from more than 300 operating and business locations spanning North America, South America, Europe, Asia and Australia. Learn more at www.westrock.com
Thanks to energy management the company has already saved over 1,530t. CO2, equivalent to saving 729 hectares of forest.
Fabio Perini S.p.A has obtained the prestigious ISO 50001 certification for environmental sustainability. This milestone comes after a journey started in 2012 positioning Fabio Perini S.p.A. among the most cutting-edge companies in the converting sector and beyond.
The company makes a formal statement of its focus on energy issue in the Energy Management System (EMS) document, where it officially commits itself to deploy human, financial and technologic resources to undertake a process of continuous improvement of its energy performances.
«In practice, what have we done? To start with – says Riccardo Signorini, Maintenance and Capex Manager of Fabio Perini S.p.A.– we deployed steps that can be defined “good housekeeping” such as switching off the overhead cranes at night and using our domotics to reduce waste of electric power and heating. Additionally, through the LSS methodology, we identified the best strategy for a more efficient energy management system, bringing Fabio Perini, as early as 2016, to be awarded the “Italia in Classe A”(Italy in A Class) prize by national Energy Agency ENEA».
Subsequently, Fabio Perini S.p.A. introduced led lights in the workshops, solar heating to obtain warm water in summer, solar films for the windows facing south and west and finally, one of the air compressors was replaced by a new generation model with inverter.
The results obtained are surprising: since 2015 the company has saved 12% power and 1,530t. CO2, equivalent to saving 729 hectares of forest.
The energy management systems in accordance to the ISO 50001 standards make Fabio Perini S.p.A. a key partner for customers who rank sustainability high among their priorities, helping them in connecting their core business with this perspective.
«The ISO 50001 certification process has been a hard task for us all – explains Riccardo Signorini – but among all our values we also count the pursuit of a sustainable, profitable development model. It’s an exciting challenge as well as a duty. For the next generations as well as for ourselves».
“Obtaining the ISO 50001 certification is surely a prestigious milestone, but at the same time it is the beginning of a virtuous journey for Fabio Perini. This journey we have taken brought us to developing technical devices to be applied to our company’s products, aimed at optimizing energy performances, which at present represent an interesting plus for customers sensitive to sustainability, and a cutting-edge feature for the companies in our sector”, Alessio Galeotti, DNV GL Enterprise Customer Manager, commented.
Valmet hosts a Capital Markets Day for institutional investors and analysts today, Tuesday, September 18, 2018 in Helsinki. The aim of the event is to provide information and an update on Valmet's progress in strategy execution and business outlook. Valmet's strategy and financial targets remain unchanged.
"We have made consistent progress in our strategic focus areas and financial performance. Valmet's market position is strong and our offering, which combines process technology, services and automation, is unique. We are continuously developing and improving our technology, processes and personnel, while keeping customers at the core of Valmet's operations. Our systematic work for building the future continues", says Pasi Laine, President and CEO of Valmet.
Presentation material and webcast
Live webcast of the Capital Markets Day will begin at 12:00 noon EET at www.valmet.com/cmd2018. The presentation material will be available at the same address at approximately 11:00 am EET. A recording of the webcast will be available on Wednesday, September 19, 2018. The language of the event and material is English.
Further information, please contact:
Calle Loikkanen, Director, Investor Relations, Valmet, tel. +358 10 672 0020
Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.
Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.
Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.
Velvet CARE's Klucze mill in Poland has successfully started up a Valmet-supplied Advantage DCT 200HS tissue production line. As one of the largest and most modern tissue lines in Eastern Europe, it will help Velvet CARE to strengthen their position as a leader in tissue production in Poland, and Central and Eastern European markets.
"This is a most joyful milestone in Valmet's and Velvet CARE's 's joint effort to boost tissue quantity and quality of Velvet's production," says Hans Englund, Project Manager, Valmet.
"We want to ensure that our products meet the highest requirements in the homes of the Poles, every day. The reliable and efficient Advantage DCT technology from Valmet will help us accomplish that," says Artur Pielak, CEO, Velvet CARE.
"Just like Valmet, Velvet has its focal point set on future development," Marek Sciazko, Director of Klucze Mill, adds. "The Advantage DCT tissue making technology empowers that vision by setting the table for quality tissue grades fit for the future. We have already started to improve the cost efficiency of the production by changing the settings of the process and machine".
Valmet's Advantage solutions are designed to meet tissue producers' challenges of today as well as of tomorrow. Valmet has until today delivered 80 Advantage DCT production lines. The concept is well-known for its high efficiency and ability to manufacture most types of conventional tissue with the highest quality - making it a popular choice for tissue professionals worldwide.
Technical information of the delivery
Valmet's scope of delivery includes a complete Advantage DCT 200HS tissue production line with a design speed of 2,200 m/min. The machine is 5.6 m wide, making it one of the largest machines in the Central Eastern European market.
Stock preparation systems and auxiliary equipment were also included, and the machine is equipped with an OptiFlo headbox and a cast alloy Yankee cylinder. Furthermore, it features an Advantage ViscoNip, AirCap hood with Air system, WetDust system and a SoftReel. Valmet has also delivered basic and detailed mill engineering. An automation package including DCS (distributed control) and QCS (quality control) systems, was also a part of the delivery.
About the customer Velvet CARE
Velvet CARE is one of the largest manufacturers of hygiene products in Poland. The company was founded in 2013, but its roots go back to 1897. For the last over 20 years the Velvet brand has been a leader in the paper industry in Poland and is present in the homes of millions of Poles.
“Unlocking the Potential” is the main theme of BillerudKorsnäs’ Capital Markets Webcast on 17 September 2018. During the webcast, BillerudKorsnäs will provide a strategy update including more insights into the Next Generation and Production Excellence programmes. The group’s long-term financial targets remain unchanged. In addition, new KPIs to measure the group’s progress over the next years will be presented.
BillerudKorsnäs estimates that global demand for sustainable packaging solutions will remain strong, with a growth rate in the packaging market of approximately 3% CAGR. Following a long period of large investments, driven principally by the new KM7 board machine, BillerudKorsnäs is ready to unlock its potential and strengthen its leading position.
Next Generation is close to completion and entails the construction of KM7 and renovations to the existing pulp mills. As well as adding new capacity, this will also contribute to more focused production facilities. The total investment for KM7 is expected to amount to SEK 7.6 billion, which is higher than the previous estimate due to increased costs for the civil and construction project as well as negative currency effects. The machine will be started in March-April 2019 and is expected to produce ~240 ktonnes in 2019 and 390 ktonnes in 2020. The group’s total capital expenditure is expected to amount to SEK 5.3 billion in 2018 and SEK 2.75 billion in 2019, and will level out at SEK 1.3 billion in 2020.
BillerudKorsnäs will continue to pursue its strategy for sustainable solutions and profitable growth, with focus on position, innovation, sustainability and effectiveness. To unlock its full potential over the next years, the group will follow an agenda of prioritised activities aimed at securing the successful ramp-up of KM7, safeguarding the wood supply, stabilising production, enhancing effectiveness, and accelerating innovation and solutions. BillerudKorsnäs has identified certain KPIs to monitor the progress of this work.
“Sustainable packaging has a bright future and BillerudKorsnäs is in a position to increase the pace of challenging the conventional with new solutions. I look forward to presenting our priorities for the next few years, with an agenda that reflects our strong potential”, says Petra Einarsson, BillerudKorsnäs President and CEO.
Unchanged long-term financial targets
BillerudKorsnäs will continue to pursue the following long-term financial targets:
- Organic growth of 3-4% per year
- The EBITDA margin should exceed 17%
- Return on capital employed should exceed 13%
- Interest-bearing net debt in relation to EBITDA should be below 2.5
- The dividend should amount to 50% of net profit
For the new divisions, average annual growth (CAGR 2017-2023) is expected to amount to 0-2% for Paper, 4-5% for Board, and 15-25% for Solutions.
KM7 financial impact
- Expected total impact on EBITDA from KM7 ramp-up:
- 2019 SEK -500 million
- 2020 SEK -200 million
- 2021 EBITDA positive
BillerudKorsnäs has set the following KPIs to simplify measurement of the group’s progress over the next years:
- An improvement of 4 percentage points in overall equipment efficiency (OEE) over the next 2 years, equivalent to an EBITDA improvement of SEK 100 million for each percentage point
- A reduction in lost time injury frequency rate (LTIFR) from 7.7 in 2017 to less than 1.5 in 2023
- An increase in new product ratio (NPR) from 7% in 2017 to 15% in 2023
Market outlook Q3
In the Capital Markets Webcast, BillerudKorsnäs will also provide an update on the market outlook for the third quarter of 2018:
- Demand and order situation are expected to continue to be strong, with normal seasonal variations for all business areas
- Possibilities of selected sales price increases remain
- Demand-driven wood cost increases are expected to continue
- The financial impact on Q3 2018 from the wood shortage is estimated to be SEK -40 million
BillerudKorsnäs will present its view of the potential and targets for the next years during the Capital Markets Webcast on 17 September 2018 between 10.00-12.00 CEST. A link to the webcast is provided at https://www.billerudkorsnas.com/CMD2018. To participate by phone and in the Q&A session, please use the following dial-ins:
Sweden: +46 8 566 42 651
UK: +44 3333 000 804
US: +1 631 9131 422