A.Celli Paper celebrates with great satisfaction the start-up of three E-WIND® winders for tissue, installed in Indonesia for the customer Asia Pulp & Paper (APP).
In March, a set of new generation E-WIND® T200 winders was installed at APP’ s Perawang mill in Indonesia.
The start-up and subsequent running-in all went smoothly, with the customer’s complete satisfaction. It is one of many other successful business machinery equipment partnership through the years that A.Celli Paper is achieving with the world-wide based International Group.
The three new generation winders, being a partial delivery of a larger sizeable order currently under delivery e/o installation, consisting of two E-WIND® T200 winders, a calender and Slittomatic® automatic knives positioning system, and an additional E-WIND® T200 winder.
With this project, A.Celli Paper has offered the customer a giant leap in quality for meeting high and ambitious production targets to increase and strengthen its presence in Indonesia and through the whole Asia.
About Asia Pulp & Paper
Asia Pulp & Paper (APP), part of Sinar Mas, is a trade name for a group of pulp and paper manufacturing companies in Indonesia and China. APP is responsible for delivering quality products to meet the growing global demand for tissue, packaging and paper, with an annual combined pulp, paper, packaging product and converting capacity of over 19 million tons per annum. On any given day, APP’s products find their way into the hands of consumers in various branded forms from all over the world.
Ensuring supply chain integrity and commitment to the Sustainable Roadmap Vision 2020 are crucial to APP’s operations.
Learn more about APP’s path to operational excellence by reading our Sustainability Reports and Forest Conservation Policy at www.asiapulppaper.com
Investments Will Increase Release Liner Paper Capacity for Pressure Sensitive Markets
Verso Corporation (NYSE: VRS) has just announced that it will make strategic investments in its Androscoggin Mill in Jay, Maine, focused on technology upgrades that will increase the release liner paper capacity of its No. 4 paper machine. Made over the next 18 months, these investments will better position Verso to meet the growing needs of pressure sensitive laminators worldwide.
"The Androscoggin Mill and its No. 4 paper machine have a rich history of manufacturing specialty products," said Verso's President of Graphic Papers Mike Weinhold. "When enhanced with these technology upgrades, the No. 4 paper machine's six-meter width, technical capabilities and fully integrated pulp platform will be particularly well suited to support the growing release liner market. Additionally, these investments advance Verso's strategy to reposition 100 percent of the Androscoggin Mill's production to serve specialty paper and packaging markets."
The investments will be spread across two project phases which include technology upgrades in pulping and refining systems, stock flow piping and paper winding capabilities. The first project phase is scheduled for completion in the third quarter of 2018 with completion of the second project phase expected in 2019.
Verso's release liner and pressure sensitive label paper portfolio includes over 60 highly engineered paper grades made across four Verso U.S. mills. Verso specialty papers are shipped worldwide and backed by an unmatched level of technical and customer service.
To learn more about Verso's specialty papers, please visit versoco.com/specialtypapers or email firstname.lastname@example.org
ZSL finds lack of transparency in tropical forestry sector restricts monitoring of corporate commitments
Efforts to monitor and manage the impacts of the tropical forestry sector are being hindered, due to many companies failing to accurately disclose where they operate – leaving biodiverse forests at risk of unsustainable exploitation. This is just one finding of an in-depth evaluation of forestry companies, published today on 18 July 2018 by ZSL (Zoological Society of London).
In assessing 50 of the world’s most significant tropical timber and pulp producers, ZSL’s SPOTT (Sustainability Policy Transparency Toolkit) found that most are failing to publish accurate maps of their operations. With 2017 the second worst year on record for tropical tree cover loss, the forestry sector must now move to publish maps that support independent monitoring of corporate commitments targeted at addressing risks to forests.
ZSL’s SPOTT assessments cover timber and pulp producers with combined land holdings of over 350,000 square kilometres, an area the size of Germany. In the latest annual assessments, only eight companies were found to publish clear and comprehensive maps of their forestry operations, while 27 companies disclosed incomplete information. A further 15 companies do not provide any suitable maps of their operations, meaning the location of over 45,000 square kilometres – or over six million football pitches – of forestry operations remains unclear.
To increase accountability, the tropical forestry sector should freely publish digitised maps that allow the exact locations and boundaries of their operations to be identified. Certification schemes such as the FSC (Forest Stewardship Council) and PEFC (Programme for Endorsement of Forestry Certification) should also take steps to encourage the publication of certified companies’ mapped boundaries.
Chris Eves, ZSL Forestry Officer said: “A lack of spatial data pinpointing where forestry companies are operating makes it difficult for third parties to fully assess their impacts on the world’s remaining tropical forest. Certification schemes including the FSC and PEFC have a vital role to play in ensuring forest products are sustainably sourced. They can lead the way by making the publication of such information a requirement.”
As the only forestry sector assessment of its kind, SPOTT scores companies against over 100 environmental, social and governance (ESG) indicators that measure company transparency. Issues covered by the assessments include biodiversity conservation, greenhouse gas emissions, land conflicts, and labour rights. The 2018 results emphasise the pressing need for improved transparency across the board: on average, companies scored just 31%. Only five of the 50 companies assessed, demonstrated higher levels of transparency (scoring more than 66%).
Other key findings from the 2018 SPOTT assessments include inadequate commitments to conserve biodiversity within company concessions, putting Critically Endangered species such as the Sumatran tiger (Panthera tigris sumatrae) and Western gorilla (Gorilla gorilla) at risk. Over a third of forestry companies assessed by ZSL lack a full commitment to conserve biodiversity, whilst over half are failing to disclose whether they have set aside any of their land for the benefit of wildlife.
Robert-Alexandre Poujade, ESG Analyst at BNP Paribas Asset Management, said: “Responsible investors and banking institutions are increasingly aware of the impact that unsustainable commodity production can have on forests globally. Tools relying on satellite imagery are already proving crucial in tracking deforestation, but the loop can only be closed when companies publicly disclose the exact location of their operations.”
A summary of the latest SPOTT timber and pulp assessments can be found here: www.spott.org/timber-pulp-summary. Full details of all 50 timber and pulp producers assessed on SPOTT can be found here: www.spott.org/timber-pulp
SPOTT (Sustainable Palm Oil Transparency Toolkit)
Developed by the Zoological Society of London (ZSL), SPOTT is an online platform supporting sustainable commodity production and trade. By tracking transparency, SPOTT incentivises the implementation of corporate best practice.
SPOTT assesses commodity producers and traders on the public disclosure of their policies, operations and commitments related to environmental, social and governance (ESG) issues. SPOTT scores companies annually against sector-specific indicators, allowing them to benchmark their progress over time. Investors, buyers and other key influencers can use SPOTT assessments to inform stakeholder engagement, manage risk, and increase industry transparency. For more information, visit www.SPOTT.org
ZSL (Zoological Society of London)
Founded in 1826, ZSL (Zoological Society of London) is an international scientific, conservation and educational charity whose mission is to promote and achieve the worldwide conservation of animals and their habitats. Our mission is realised through our ground-breaking science, our active conservation projects in more than 50 countries and our two Zoos, ZSL London Zoo and ZSL Whipsnade Zoo. For more information visit www.zsl.org
Steel Yankee dryers have been operating since 2000, and in recent years, they have become the dominant trend in the tissue industry. At present, the estimated number of steel Yankee dryers in operation worldwide is almost 400 units.
However, to this day, there aren’t any official guidelines regulating their safe operation, proper inspection and maintenance. The National Board Inspection codes for pressure vessels (such as ASME, PED, CSEI, JIS etc.) regulate the design and construction of steel Yankees, but their domain ends with the delivery. End users often demand that SYD checks and services be performed according to TAPPI’s standards, pointing to the need for an internationally recognized set of guidelines.
In 2015, Toscotec first put forth the idea of creating an official set of standard practices for steel Yankee’s operations. TAPPI has since entrusted the Yankee Dryer Safety and Reliability Committee - Steel Yankee Subcommittee with the task of creating a new TAPPI TIP (Technical Information Paper) dedicated to Steel Yankee Dryers. In parallel, Toscotec has played a key role in helping update the TAPPI reference book Guidelines for Safe Operation and Condition Assessment of Yankee Dryers, which includes both updated contents for cast iron Yankees and steel Yankees. These publications are expected to become available in 2019.
Toscotec North America’s Lead Technical Service Analyst, Troy Kapalczynski is Chairperson of TAPPI’s Steel Yankee Subcommittee. As he explained, “the subcommittee is composed of manufacturers and end users who collaborate to expand the knowledge of Yankee dryers and address key questions about what and how procedures should be done in order to safely operate, properly control and maintain one of the most important equipment of a tissue mill. We are working to give end users the answers they need to optimize their operations”.
Riccardo Pierini, Toscotec’s Customer Care & Yankee Dryer Service Manager, added, “The subcommittee runs a peer-reviewed, highly specialized and technical project. Specifically for steel Yankees, we addressed issues such as inspection guidelines and principles, non-destructive examinations, routine and non-routine inspections, warm-up and cool-down procedures, and boiler water chemistry. In addition, we also developed maintenance and repair practices among other operating and reliability guidelines. These are all fundamental questions for Yankee managers worldwide”.
As the leading supplier of steel Yankee dryers worldwide, Toscotec is the leading provider of content for TAPPI’s Steel Yankee Subcommittee. In this respect, Toscotec North America’s Area Engineering Manager, Alessandro Rocchiccioli pointed out, “We have 18 years of experience in the design, manufacture, and operation monitoring and service of steel Yankee dryers. With over 200 references, we have TT SYD running across the globe under a wide range of different environmental, pressure and operating conditions. We want to share this experience with the entire tissue industry, because the market has confirmed that steel Yankees are the future and, as an industry, we need a clear regulatory framework, as cast iron Yankees had back in 1992”.
For more information about TAPPI's Steel Yankee Subcommittee, visit:
German papermaker Progroup AG has chosen Voith’s XcelLine machine concept for its flagship greenfield plant, Propapier PM 3 GmbH. The site is scheduled to open in 2020 in Sandersdorf-Brehna in the northwest of Leipzig.
- High performance XcelLine concept as decisive factor to receive contract
- New PM 3 will produce 750,000 tons of testliner and corrugated medium annually
- Start-up planned for 2020
Progroup contracted with Voith in July to deliver PM 3, a 10,000 millimeter wire width machine with an annual production capacity of 750,000 tons of testliner and corrugated medium. Voith will supply the feeding system, BlueLine stock preparation; reject system, paper machine with hood and process air system, hall ventilation, reel spool transport system and winder. The new machine will have an operating speed of 1,600 meter per minute.
Voith Paper was selected because of the outstanding performance of its XcelLine machine concept, as well as the proven BlueLine stock preparation, clothing and roll covers, VariFlex XL winder, and mechanical roll service.
Construction is scheduled to begin on the Propapier PM 3 plant in early 2019 with completion slated for the second half of 2020. Together with Progroup’s nearby facilities in Burg and Eisenhüttenstadt, the containerboard manufacturer will have a total annual production capacity of approximately 1.85 million tons.
About the Company
Voith Paper is a Group Division of Voith and the leading partner and pioneer in the paper industry. Through constant innovations, the technology group is continually optimizing the paper manufacturing process and paving the way for resource-saving production. Thanks to Papermaking 4.0, paper manufacturers can interconnect their equipment in an optimum way and increase their competitiveness through the effective and secure use of generated data. With Servolution, Voith Paper offers its customers tailored service solutions for all sections of the production process.
Voith is a global technology group. With its wide range of systems, products, services and digital applications, Voith sets standards in the markets for energy, oil & gas, paper, raw materials and transport & automotive. Founded in 1867, Voith today has more than 19,000 employees and earns 4.2 billion euros in sales. It has locations in over 60 countries and is one of the largest family-owned companies in Europe.
As one of the founding partners of The Prince of Wales Global Sustainability Fellowship Programme
Sappi Limited, a leading global producer of dissolving wood pulp, speciality and packaging papers, graphic (printing and writing) paper and biomaterials, is pleased to announce its support as one of the founding partners of The Prince of Wales Global Sustainability Fellowship Programme .
The 3-5 year fellowships, announced last week by the University of Cambridge Institute for Sustainability Leadership (CISL), will attract academics from around the world to identify breakthrough solutions to meet the UN Sustainable Development Goals (SDGs). At launch eight Fellowships have been funded.
The Sappi supported Fellowship will focus on the UN Sustainable Development Goal “Reshaping the future of industry” (SDG9). It aims to build on Sappi’s current engagement with the CISL by investigating how trends of innovation and sustainability will come together to reshape the future of industry – looking at the paper and pulp industry as an initial example and examining drivers including the rise of artificial intelligence and the need to bring carbon emissions to net zero.
Commenting on Sappi’s decision to become a Founding Partner of the Fellowship Steve Binnie, Chief Executive Officer of Sappi Limited, said:
“We have been engaging at a group and European level with Dame Polly Courtice and the CISL team since 2013. They have helped and supported our European industry efforts related to the Green Growth Platform, the development of a new low carbon pulp technology (DES), exploring financing options to support industry’s transformation and investigating block-chain technology for timber certification.” He continued “The challenge for the pulp and paper industry is how to be much more effective than today, both in our journey towards durable sustainability and to the need for economic vitality and employment for future generations. This Fellowship programme and the research it will deliver will help take this work forward. We live in an age of hyper-innovation and we take responsibility for making it work positively. That is why we have chosen a subject which joins the desire and need for sustainable materials with the most revolutionary technology to appear for over a generation – that of Artificial Intelligence. We anticipate that the Fellowship programme will deliver students with a profound knowledge and understanding of these issues which will help drive new solutions for us and others, creating exciting opportunities far into the future.”
CISL, a 30-year old Institute with 80 staff and a network of 8,000 alumni and 250 companies, will host the Fellowship Programme alongside its existing industry collaborations and executive education programmes to foster an exchange of knowledge and ideas.
Speaking at the launch of the Fellowship, Dame Polly Courtice, Director of the CISL said: “The Prince of Wales Global Sustainability Fellowship Programme will create a rich intellectual space for collaboration between researchers and industry as we seek breakthrough ideas and leadership actions to towards meeting the UN Sustainable Development Goals”.
Over and above Sappi’s topic of Industrial Transformation, the other confirmed research topics include Social and Environmental Accounting; Investing in Sustainable Communities; Sustainable Health; Radical Innovation and Disruption; The Role of Responsible Business in the Community; Inclusive Growth; Pathways to a Circular Economy.
On 26 June, during ZELLCHEMING-Expo 2018, Voith introduced its new smart service package, Virtual Reality Solutions by Voith Paper. It offers paper manufacturers the opportunity to have their new machine modeled in virtual reality. This means that Voith customers can benefit from more transparency, efficiency and safety in paper production over the entire life cycle of the machine.
- New paper machine can be brought to life as early as the planning phase
- Better learning outcomes thanks to customized, interactive training programs for new and existing machines.
- Staff can acquire proficiency in a safe virtual environment
With Virtual Reality Solutions by Voith Paper, paper manufacturers can obtain a digital representation of their very own new machine within a matter of days. The system allows the machine to be brought to life before it is even built, either on a monitor or for an even more realistic experience using virtual reality goggles. In the planning phase this makes it much easier to configure the machine and develop infrastructure e.g. for stock preparation, buildings and access routes in the planning phase. Providing information to stakeholders is also a much simpler matter if the characteristics and functions of individual components and the entire machine can be represented realistically at any location in the world.
With Virtual Reality Solutions by Voith Paper effective use can be made of the time available prior to commissioning of the machine. Operators, maintenance crews and managers can acquire proficiency and familiarize themselves with the machine and those inner workings that are not directly accessible in real life. Virtual training programs allow personnel to acquire experience with the operation even though their paper machine is not yet running. Training in a virtual reality environment is about more than just visual perception; there is also a realistic noise backdrop and controls allow the user to move along the entire machine and execute certain hand actions. Much better learning outcomes can be achieved by addressing several sensory perceptions at once.
Virtual Reality Solutions by Voith Paper also ensures more efficiency during operation itself. Staff can practice maintenance activities in advance in interactive training scenarios. The training not only includes all work processes, which are simulated step by step with the necessary tools, it also focuses on occupational safety. For example, the replacement of a press sleeve or screen basket can be simulated and practiced in a safe virtual environment before the task is due to be performed at the machine. The routine acquired in this way then leads to shorter downtimes in real-life maintenance, a lower error rate and a reduced risk of workplace accidents.
With Virtual Reality Solutions by Voith Paper the company is taking its next step on route to Papermaking 4.0. “Our aim is to combine the potential offered by digitalization with the physical manufacturing process and in this way optimize paper production,” explains Thomas Holzer, President Business Line Projects Voith Paper. In doing so, Voith is once again offering its customers a tailored, intelligent service solution based on customer requirements that will significantly increase machine availability and process reliability
CEPI, the European association representing the pulp and paper industry, today released its annual market and industry review for 2017 which confirms, despite a challenging global environment, the strong performance of industry in Europe.
“The 2017 figures demonstrate that the European pulp and paper industry is achieving a phenomenal turn around. Whether it is production, added value or exports, all key indicators are positive. The current level of investment, not seen since 2005, is indicative of industry’s self-confidence and the acceleration of its transformation.” says Sylvain Lhôte, CEPI Director General.
The latest investment figures also bode well for the industry’s ambitious investment agenda. 2017 exhibited a 7.5% growth of investment from 2016, at over 5 billion euros, which is aligned with the transformation outlined in the industry’s 2050 ‘Investment Roadmap’.
Consumption of paper is up by 0.5%, a significant increase based on previous trends. Similarly the production of paper and board is up 1.5% from 2016, benefiting from a more favourable economic environment and from conditions promoting sustainable solutions.
Exports were particularly strong tallying a 5.2% increase from 2016, a noteworthy figure in the background of growing international tensions on trade.
Likewise the industry has also proved performant when it comes to paper for recycling. Notwithstanding the introduction in 2017 of the Chinese waste import restrictions, the paper and board recycling rate has increased to 72.3%. This comes in the same year that industry has witnessed a 1.4% increase in the utilisation of paper for recycling.
For futher information please contact Bernard Lombard CEPI General at email@example.com
BillerudKorsnäs and Uppsala University are making paper batteries a reality, paving the way for energy storage in packaging materials.
BillerudKorsnäs and researchers at Uppsala University have together taken an important step towards the future’s paper batteries. Together they have taken basic research based on pure cellulose from algae and developed it to work with the same type of fibre that BillerudKorsnäs usually uses to manufacture packaging material. This development opens up for both inexpensive and eco-friendly batteries. The long-term aim is to enable large-scale production and the future use of paper batteries for applications in areas such as smart packaging.
Technology for large-scale production processes
The development work is being carried out by one of Sweden’s foremost research teams under Maria Strömme, collaborating with BillerudKorsnäs, as a leading company in the development of sustainable packaging technology, in a completely new form.
“What’s special in this case is the model for collaboration between BillerudKorsnäs and Uppsala University that has resulted in technology adapted to large-scale production processes. We’re combining the deep theoretical expertise of the researchers with our understanding of innovation and production technology. By successfully creating a joint platform, we can focus our work on the future, on creating an advanced product that can still be produced in an effective way,” says Lars Sandberg, project manager for innovation at BillerudKorsnäs.
Smart, connected packaging
In the long term, the paper battery opens up possibilities for developing packaging that is both smart and more sustainable. Small paper batteries with sensors can in the future open up for packaging that can be traced through the entire transport chain. This includes, for example, packaging that measures temperature or position in real time and provides information on what is happening with an item during transport.
A paper battery entails many new ways of using packaging and can thus offer exciting opportunities for the packaging industry and BillerudKorsnäs customers that wish to establish systems that safeguard quality and delivery reliability. For example, a light sensor along with a BillerudKorsnäs paper battery could provide information on where in the transport chain a product disappeared from its packaging.
With electrodes based on cellulose from wood fibre, the ambition is that in the future, it will be possible to recycle batteries along with their boxes and make them into new boxes or paper batteries.
“The paper battery is a key piece of the puzzle in efforts to produce smart packaging that requires small, sustainable power sources. By enabling this type of sustainable packaging, the work on the paper battery is fully in line with BillerudKorsnäs’ vision of challenging conventional packaging for a sustainable future. Storing energy in paper instead of in lithium batteries, for example, allows for bio-based batteries that can form part of a circular system, which provides major sustainability benefits,” says Magnus Wikström, technical director at BillerudKorsnäs.
Valmet will supply a complete Valmet Advantage DCT 200 tissue line to the Turkish tissue manufacturer Lila Group in Corlu, 100 km west of Istanbul. The TM3 line will be equipped with all state-of-the-art options available including stock-preparation and an extensive automation package to achieve production with high efficiency and low energy consumption. Start-up is planned for 2020.
Valmet has previously delivered two Advantage DCT 200 tissue lines to the same mill. TM1 started up in 2007 and TM2 in 2012. In addition to the new tissue line, Lila Group also ordered a rebuild of their TM1 and TM2 to Advantage ViscoNip press configuration.
The orders were included in Valmet's second quarter of 2018 orders received. The value of the order will not be disclosed.
"For us it is important to collaborate with a supplier who understands our demands and has the capability to deliver equipment that can meet our targets for efficient production, low energy consumption and high tissue quality. From our experience, we know that Valmet provides the best technology for our needs. In addition to the new tissue machine, we also have high expectations to improve our operations on TM1 and TM2 with the rebuild of the press sections," says Orhan Ogucu, Chairman of Lila Group.
"The Valmet Advantage DCT 200 concept with the Advantage ViscoNip press has become standard in the Turkish tissue market. We are happy to once again be trusted as a partner, supporting Lila Group's expansion plans and are looking forward to working together realizing their targets," says Björn Magnus, Sales Director, EMEA, Valmet.
Technical information about the delivery
Valmet's tissue machine delivery will comprise of a complete Advantage DCT 200 tissue production line with stock preparation equipment and the Advantage tissue technology. The scope will also include an extensive automation package with DCS, QCS and Softness sensor. Start-up, commissioning and training are also part of the delivery.
The new machine TM3 will add a capacity of 70,000 tons of tissue products for the domestic and export market.
About Lila Group
Lila Group is a leading Turkish industrial enterprise headquartered in Istanbul, Turkey. The group operates in four different sectors in tissue paper, FMCG (Fast Moving Consumer Goods), energy and textile. The factory in Corlu is set to become the biggest tissue manufacturing facility under a single roof in Turkey and Middle East and North Africa. It employs nearly 1,000 people.