Valmet recently made two successful Advantage DCT 200 tissue line startups at Lee & Man's tissue mill at Chongqing, China. The first machine in the startup queue was TM13, which started producing high quality paper right from the start on January 18. The second startup was on March 3, when just as good tissue paper hit the reel on TM15. 

"Valmet has sold a total of nine tissue machines to Lee & Man since 2014. All startups have been characterized by good collaboration, efficient installations and steady startup curves. Efficient project execution and tissue lines that deliver good results right from the first roll have become the trademarks of Valmet's and Lee & Man's winning co-operation," says Valmet's project manager Tomas Eklund. A big part of a successful delivery is trustworthy technology. Valmet's well proven Advantage technology has been designed with the success of tissue makers in mind.

Efficient teamwork forms another great part of the success that has been achieved by Valmet and Lee & Man in Chongqing. "We work as one to reach our mutual aims. At this point, we know each other so well that the machines, more or less, start with a push of a button," says Eklund.

Lee & Man startupLee & Man startup

Valmet will start two more Advantage DCT 200 tissue production lines for Lee & Man during 2018. All at the same mill in Chongqing and with the same scope of delivery - complete tissue production lines featuring stock preparation systems and Advantage DCT 200HS tissue machines.

Technical information about the deliveries

All nine machines are equipped with OptiFlo headbox and cast alloy Yankee cylinders. The Advantage tissue technology includes ViscoNip press, steam heated AirCap hood, WetDust dust system and a SoftReel P reel. Basic engineering and site services are also included in the delivery. Valmet's automation package is also included, with Valmet DNA machine and process control system (DCS), as well as Valmet IQ quality control system (QCS) and Valmet IQ Dilution Profiler.

The tissue machine has a width of 5.6 m and a design speed of 2,000 m/min. Each machine has the capacity to produce 60,000 tons of toilet and facial tissue per year. Lee & Man uses virgin wood pulp and bleached bamboo fiber as raw material.

About the customer Lee & Man Paper Manufacturing

Established in 1994, Lee & Man Paper Manufacturing Ltd has grown from a small company into a leading paper and pulp manufacturer. The company's 6,500 employees are located at the company's five production sites in China. The company had a capacity of 7 million tons of container board, duplex board and tissue paper as well as 180,000 tons of pulp in 2014.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in Asian News

Valmet will supply automation technology to PT. Buana Megah's PM3 board machine in Pasuruan, East Java, Indonesia. Valmet's delivery includes Valmet DNA automation system, Valmet IQ quality control system and consistency transmitters. The order is included in Valmet's first quarter of 2018 orders received. The delivery is scheduled to take place in the third quarter of 2018.

valmet logoThe board machine will have an annual capacity of 62,780 tons of board. It will produce board and liner. The production is expected to start up in the end of 2018. With Valmet's automation solution for process and quality control and consistency transmitter technology, the mill will be able to optimize machine performance and achieve the set high-quality goals.

"Valmet is capable of offering a complete automation package, including all process controls with Valmet DNA, quality control with Valmet IQ and consistency transmitters. Our long tradition of innovative automation solutions and professional project management are in our favor," says Pete Teh, Country Manager, Indonesia, Automation, Valmet.

Information about Valmet's delivery

Valmet's delivery comprises of Valmet DNA automation system with total of 2,150 I/Os and a Valmet IQ quality control system including a scanner with basis weight and moisture measurements as well as a standalone moisture measurement. Four Valmet Microwave Consistency Transmitters (Valmet MCA) and 14 Valmet Blade Consistency Transmitters (Valmet SP) ensure better measurements and controls. This comprehensive automation package will enable the mill to optimize its processes and achieve premium end-product quality.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more http://www.valmet.com

Published in Asian News

Valmet will deliver three Valmet IQ quality control systems with Valmet IQ Fiber optical sensors to the Italian system integrator E.I.L to be installed on three new tissue machines in EMEA area during 2018. The orders are included in Valmet's first quarter 2018 orders received.

valmet logo"These three new orders are a step forward in our partnership with Valmet. We established this partnership in 2012 with the aim of integrating Valmet's quality control systems in our tissue machine projects. Valmet's IQ quality control system has proven to be highly appreciated in many end-user's installations for the accuracy and reliability of its quality measurements and controls," says Andrea Poleschi, Sales Manager, E.I.L.

"These three new orders from E.I.L are another key achievement in the long series of tissue quality control systems, which we have been successfully delivering in the EMEA area since 2012. Valmet is committed to developing and delivering innovative quality measurements, controls and reporting tools for the industrial digitalization of the tissue making industry. Our Valmet IQ quality control system has clearly a competitive advantage to improve the tissue makers' performances," says Luigi Caggiano, Country Manager, Italy, Valmet.

Information about Valmet's delivery

The three quality control systems to be delivered are based on the new tissue Valmet IQ 15 scanner, equipped with the optical sensor Valmet IQ Fiber and the advanced quality reporting tool Valmet IQ Reports.

The Valmet IQ Fiber sensor is a non-nuclear fiber weight measurement that has been developed especially for tissue to provide accurate moisture and fiber measurement with high frequency across the sheet. It is one of the latest Valmet innovations to bring the latest advances in quality control to the tissue machine.

About the customer E.I.L

E.I.L was established in 1980 in Italy. Supported by advanced software, E.I.L is able to propose viable and effective solutions starting from the planning stage, thanks to its knowledge of the technological issues of the paper industry and the needs related to the electrical sector. E.I.L's high quality standards are applied for both the provision of single drive and for a complete turnkey systems.

For further information, please contact:

Luigi Caggiano, Country Manager, Italy, Automation, Valmet, tel. +39 346 502 62 68, luigi.caggiano@valmet.com

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in European News

Valmet will supply a warp control system to Stora Enso Packaging's corrugated board plant in Ostroleka, Poland. The system will reduce warp of the final product and improve the corrugated board plant's overall performance.

valmet iq corrugator concept web Copy

The order was included in Valmet's fourth quarter 2017 orders received. The delivery will take place in late spring this year. The value of the order will not be disclosed. Typically, the order value of these kinds of automation system deliveries is below EUR one million.

"We have good cooperation with Stora Enso Packaging. Due to the positive experiences and results gained from earlier deliveries, Stora Enso decided to choose Valmet as the supplier of the automatic warp control system for its corrugator," summarizes Juha Mykkänen, Sales Manager, Automation, Valmet.

valmet iq multipoint moisture measurement 570px

Information about the delivery

The warp control system, based on moisture measurement, is used to correct warping of all corrugated board types and to improve corrugated board box plant performance. The system consists of Valmet IQ Converting Scanners with moisture measurements, Valmet IQ Moisturizer and Valmet IQ Warp Measurement, which are integrated together with automatic MPC closed-loop controls. The moisture level of the final product plays an essential role in eliminating corrugated post-warping.

Information about the customer

Stora Enso is a leading provider of renewable solutions in packaging, biomaterials, wood and paper on global markets. Its customers include packaging, joinery and construction industries, as well as publishers, printing houses and paper merchants. The Group has some 27,000 employees in more than 35 countries.

Valmet IQ for corrugator

valmet iq people

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland, and its shares are listed on the Nasdaq Helsinki.

Published in European News

Valmet and Ittihad Paper Mill LLC have signed an agreement on a long-term service co-operation at the new Ittihad Paper Mill in Abu Dhabi, United Arab Emirates.

The Ittihad Paper Mill is in the process of constructing a 320,000 tpa (tons per annum) new fine paper machine, supplied by Valmet, which will be starting up in late 2018.

According to the agreement, Valmet will provide the Mill with production support and productivity optimization, maintenance management with all maintenance systems and procedures, delivery and optimization of spare parts as well as paper machine parts and consumables.

From left to right: Luca Marelli, Valmet; Ayman Makarem, Ittihad; Jukka Koiranen, Valmet; Omar Hourani, Ittihad; Rabih El Assadi, Ittihad; Amer Kakish, Itithad; Abdullah Alkhateeb, Ittihad; Mika Tolvanen, Valmet; Timo Harjunpää, ValmetFrom left to right: Luca Marelli, Valmet; Ayman Makarem, Ittihad; Jukka Koiranen, Valmet; Omar Hourani, Ittihad; Rabih El Assadi, Ittihad; Amer Kakish, Itithad; Abdullah Alkhateeb, Ittihad; Mika Tolvanen, Valmet; Timo Harjunpää, Valmet

The objective of the agreement with Valmet is to ensure top productivity and competitiveness through world-class maintenance and service operations at the Ittihad Paper Mill. 

"Valmet as the main supplier and technology partner of choice, combined with their expertise in maintenance management provides the best platform for the successful start-up and operation for this state-of-the-art project, the largest of its kind in the region," states Mr. Abdullah Al Khateeb, Ittihad Paper Mill General Manager.

To ensure the highest possible equipment efficiency with cost optimization, Valmet's mill maintenance service will take full advantage of the following models: Total Productive Maintenance (TPM), Valmet's streamlined Reliability Centered Maintenance (RCM) and condition-based maintenance.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.2 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in Asian News

Valmet has developed a chrome-free Yankee cylinder coating, Valmet Infinikote-2 Yankee Metallizing, to improve work safety in the coating process and sustainability of the coating as well as to comply with potential future legislation both in the EU and the US. The new coating developed by Valmet is the environmentally safest Yankee metallizing coating available.  

High performance thermal spray coating increases Yankee cylinder efficiency and lifetime. The thermal spraying process of the new coating is the same as in Valmet's previous Yankee cylinder metallizing coating but now the material being applied is completely chrome free. The new material does not contain any chrome and does not generate any hexavalent chrome during its application.

Valmet's new Yankee metallizing process is chrome free.Valmet's new Yankee metallizing process is chrome free.

Valmet has over 20 years of experience in Yankee cylinder thermal spray coating. A recognized risk of metallizing has been that during the process potentially harmful hexavalent chromium is created. Chromium is a fundamental component of almost every ferrous based hard-facing alloy.

Yankee metallizing is often carried out on-site at the customer's premises. "With the new chrome free Yankee cylinder coating we enhance work safety and are ready to comply with stricter environmental legislation," says Marko Heino, Director, Field Services, Valmet.

Valmet's new generation of Yankee cylinder metallizing alloy contains no chromium-bearing constituents. "Test results with the new material are convincing, demonstrating significantly improved application characteristics and meeting or exceeding all our key objectives," says Andrew Cross, Senior Operations Manager, Global Yankee Services, Valmet.

In addition to being chromium free, the new Valmet Infinikote-2 Yankee Metallizing coating also boasts the following improvements: reduced dust production and fumes during its application and increased heat conductivity. It also provides a tougher and more wear resistant surface which prolongs the expected life time of the cylinder.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.2 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Read more www.valmet.com

Published in European News

Valmet will supply a linerboard production line with a wide automation package for WestRock Company at its mill in Florence, South Carolina, United States. The delivery will include a state-of-the-art kraft linerboard machine to replace three older, narrow-width paper machines.

valmet logoThe company anticipates the new machine will produce 644,000 metric tons (710,000 short t) of kraft linerboard annually. The investment will significantly increase the mill's efficiency, end-product quality and service levels. When coupled with the recently completed modern woodyard, the Florence mill will become one of the lowest cost kraft linerboard mills in North America. Start-up of the new machine is scheduled for the first half of 2020.

The order is included in Valmet's first quarter of 2018 orders received. The value of the order will not be disclosed.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.2 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Published in North American News

Valmet has successfully delivered and started up a rebuild of Alas Doradas' PM4 tissue machine, close to San Salvador, El Salvador. The rebuild delivered top results right from the start. Targets were reached and surpassed already in the first week after the startup which was on January 23, 2018.

The main target of the project was to increase the production capacity and save energy. Now, with all facts on hand, the joint efforts to reach top results have really been fulfilled.

"We are very satisfied with the results of the rebuild project. The combination of Advantage ViscoNip and ReDry have exceeded our highest expectations. The results show capacity increase by 20% and drying energy savings of 20-25%," says Carlos Jerez, Engineering Director at Alas Doradas. "In addition, we have also seen significant quality improvements with bulk increase," Carlos continues.

A happy startup team with members from Valmet and Alas Doradas in front of the first jumbo roll on January 23.A happy startup team with members from Valmet and Alas Doradas in front of the first jumbo roll on January 23.

The key to success comes from the synergy effect gained when combining two of Valmet's foremost innovations. In this case, the energy saving Advantage ViscoNip press, which has a unique ability to adapt to the Yankee dryer shell, is boosted by the Advantage ReDry web heater. The Advantage ReDry further enhances dryness by utilizing exhaust air and humidity from the hood, to heat the web and thereby increase post pressure consistency.

"We are proud that Alas Doradas has selected our well proven Advantage technologies which have been truly spot-on for this upgrade," says Kent Nika and Sergio Vargas, Sales managers at Valmet.

"We are also honored to have been given the confidence to provide guidance and support throughout this important expansion and performance improvement that Alas Doradas is going through."

Close cooperation and mutual responsiveness have also been factors in the success of the project.

"The cooperation between Valmet's and Alas Doradas' teams has been very successful," says Valmet's project manager Pyry Hämäläinen. "Our confidence in one another, which was strong to begin with, has been reinforced on this joint quest to move from good to great. I have a feeling that this is just the beginning of a long-term partnership."

Technical information about the delivery

Valmet's delivery for the machine rebuild includes a replacement of the current suction press roll with an Advantage ViscoNip press and Advantage ReDry web heater for increased production capacity and decreased energy consumption. The rebuild also includes mist removal system, supervision, training, start-up and commissioning. It also features integration of the new equipment with the current automation systems.

Information about the customer Alas Doradas

Alas Doradas is one of three main tissue paper manufacturers in Central America. Alas Doradas is renowned for its "green practices", using 100% recycled paper as raw material. The company operates in El Salvador, Guatemala, Honduras, Costa Rica, Nicaragua and Panama, generating more than 38,000 tons of paper products annually, the main ones being toilet paper, paper towels and napkins.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.2 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Published in South American News

Valmet will supply two more containerboard production lines with related automation systems for Nine Dragons Industries Co., Ltd., China. The orders for the four previous machines were published in 2017 (PM 39 and PM 40, PM 41 and PM 42). The latest two production lines will be located in Dongguan (PM 43) and Quanzhou (PM 45) and are similar to the previous four containerboard production lines.

The two new containerboard production lines will be designed to produce high-quality testliner grades out of 100 percent recycled raw materials as the four production lines ordered last year. The start-ups of PM 43 and PM 45 are scheduled to take place within a few months' timeframe in 2019. The start-ups of the four previous production lines are scheduled to take place a few months apart from each other starting from mid-2018.

The order of PM 45 is included in Valmet's first quarter 2018 orders received and the order of PM 43 was included in Valmet's third quarter of 2017 orders received. The value of the orders will not be disclosed. The value of an order of this type and scale is typically around EUR 90-110 million.

"Nine Dragons is committed to produce high quality containerboard products. We can deliver this promise with Valmet's technically advanced board machines. Advanced technology and the modern and distinctive industrial design were certainly important factors in these decisions. I'm pleased that Nine Dragons has had such a good cooperation with Valmet in the negotiations of these six machines and all the previous projects," says Mr. MC Liu, Deputy Chairman and Chief Executive Officer of Nine Dragons.

Valmet's modern and distinctive industrial design is valued by paper and board producersValmet's modern and distinctive industrial design is valued by paper and board producers

"Nine Dragons' decision to purchase six-in-a-row energy and resource efficient containerboard machines is quite exceptional. The company values our innovative, modernly designed and sustainable board making technology. We are pleased to continue the good cooperation with Nine Dragons," says Jari Vähäpesola, President of Paper Business Line, Valmet.

Technical details about the delivery

Valmet's deliveries for PM 43 and PM 45 container board making lines are similar to the four previous ones. The deliveries will include steam and condensate systems, broke collection pulpers for stock preparation, a board machine from headbox to winder including a full scope automation package and process ventilation equipment.

The containerboard machines will include OptiSizer Combi sizers combining both film and pond application for both sides. Film application is an optimal solution for lower basis weight grades. Pond application is for substantially higher basis weight grades needing higher penetration. This combination gives flexibility and opportunities to optimize the properties of different grades.

As in the previous orders, the full scope automation packages include Valmet DNA process and machine controls and condition monitoring. Board final quality is managed with Valmet IQ quality control system, comprehensive range of profilers as well as web inspection and monitoring system. The deliveries comprise also modern analyzers from pulping and wet end to laboratory testing.

PM 43 and PM 45 will produce testliner grades with a basis weight range of 75-140 g/m2.

About the customer Nine Dragons

Founded in 1995, Nine Dragons Paper Group is the world's largest in recovered paper based paper manufacturing in terms of production capacity. The company and its subsidiaries produce linerboard, high performance corrugating medium and coated duplex board. The group's paper machines in China are located in a number of locations. The group produces printing and writing paper in Dongguan and Taicang and packaging paperboard and specialty paper in Leshan, Sichuan Province. The group has also acquired 100% control equity interest in Hebei Yongxin Paper Co., Ltd.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.2 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Published in Asian News

Valmet has developed an innovative online solution for measuring lime mud moisture - Valmet Lime Mud Moisture Measurement. It can be used to monitor lime mud filter performance on the conveyor belt to improve lime mud quality. The new solution is also applicable as a feedforward measurement for lime kiln power control. Through more accurate power control, it is possible to optimize energy consumption and gain significant energy savings.

"The problem with laboratory measurements is that samples are taken so seldom that measurement data cannot be used for power control. It is possible only with an online measurement," says Timo Laurila, Business Manager, Recovery Analyzers and Advanced Process Controls, Automation, Valmet.

Valmet Lime Mud Moisture MeasurementValmet Lime Mud Moisture Measurement

Valmet Lime Mud Moisture Measurement is a non-contacting measurement that provides the moisture content of lime mud. It features an infrared sensor with a special optical design, resulting in excellent measurement accuracy. The solution is based on Valmet's long experience in moisture measurement technology.

Excellent results reported by pulp mills

This new lime mud moisture measurement has already proven its capabilities in pulp mills. According to customers, its correlation with laboratory measurements has either been on a very high level or the lime mud moisture measurement is even more accurate. Lime mud filter operations can be seen immediately in the moisture measurement level. Moisture sensor cleaning is not needed, not even in a dusty environment. The measurement can be used in lime filter maintenance planning, too.

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.2 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

Published in European News
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