Pulp-Paperworld.com / S.American News

Valmet-supplied Advantage DCT 200HS tissue production line including an extensive automation package was successfully started up at ICT Iberica's mill in Burgo, Spain, in September 2018. The new tissue line meets the company's intention to adopt state of the art technology for highest quality tissue production. Valmet has previously delivered four tissue lines to ICT companies in Italy, France and Poland.

"Thanks to the teamwork between Valmet and ICT technicians, the project achieved all the objectives, both in terms of quality and timing. The capability to manage the main planning of all the phases - engineering, installation and commissioning - in a flexible way, the final tuning of the on-site activities, joined with the skills of the team members involved in the project, were the keys to achieve a regular and smooth start-up," says Silvano Marcelli, Technical manager at ICT and Antonio Jordan, Project manager at ICT Iberica.

"Despite all the work, all people involved did a great job. Together we managed to achieve a very good result and a start-up according to the plan. It was one of the smoothest start-up's I have ever seen," says Stefan Ziegel, Project manager at Valmet.

Successful startup in Burgo, Spain on September 12, 2018.Successful startup in Burgo, Spain on September 12, 2018.

The production line was optimized to save energy and enhance final product quality. The new line will add 70,000 tons a year of high-quality toilet, towel, facial, and napkin grades for the European market. The raw material for the new line will be virgin fiber. The flexibility of Valmet's Advantage ViscoNip press makes it possible to adjust the production to fit current and future market needs, from production of tissue with high bulk and softness to energy- and cost-efficient products with high quality, only within minutes.

Technical information of the delivery

Valmet's scope of delivery comprised a complete tissue production line including a stock preparation system and an Advantage DCT 200HS tissue machine. The delivery also included a two-layer OptiFlo Headbox, Advantage ReTurne energy recovery system, Advantage ViscoNip press and Advantage SoftReel reel, as well as Advantage AirCap hood, steam generator and a complete mill equipment system from bale handling to fan pumps.

Complete engineering, training, start-up and commissioning were also included in the delivery as well as an extensive Valmet automation package.

About the customer ICT

ICT Group, has been in the tissue business since 1978 and is a European market leader that specializes in premium products. The business also includes the sales of parent reels to converters and diapers and personal hygiene products. ICT Group operates ten paper machines in four European countries and the global production capacity currently amounts to about 540,000 tons per annum which will increase to 610,000 tons by the end of 2018, when the latest investment in Spain will be completed. The ICT Group has a revenue of approximatively EUR 700 million and employees over 1,400 people. Read more: www.ictgroup.net

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

James Cropper CEO Phil Wild comments: “It’s encouraging to see the Government seek to work closely with industry to progress the development of a sustainable infrastructure around recycling. 

"Significant strides have been made in the supply chain already. This can only improve as more plastic-free packaging solutions are made available and the infrastructure for waste materials works to keep recyclable materials in the value chain.  

2016 01 25 111815

“We have shown that there are credible plastic-free packaging alternatives through our COLOURFORM innovation, which is renewable, recyclable and biodegradable. It was inspired by the principles of a circular economy – one where packaging leaves no trace. 

“Partnerships between brands, recycling facilities, waste management companies and government are key in building on the great work that is already being done in establishing best practice for ‘on-the-go’ recycling.  

“We hope that the decision from the Chancellor will put fire in the bellies of UK businesses to accelerate plans to seek plastic-free packaging alternatives.”

Specifically on the latte levy, Phil says: “While the levy would have been a welcome positive step towards tackling the issues surrounding disposable coffee cups, it wasn’t the only solution. More needs to be done to build an effective infrastructure, not just for cups, but other waste materials, to facilitate effective recycling and keep recyclable materials in the value chain."

Some fast facts: 

  • James Cropper's CupCycling plant is the world’s first process dedicated to upcycling disposable coffee cups. This valuable waste stream is turned instead into beautiful papers and consumer packaging. The process involves removing the tricky polyethylene coating that makes take-away cups waterproof, while preserving the precious paper fibres. 
  • James Cropper's CupCycling facility has recycled 24 million cups since September 2017 alone - one positive step in reducing the 2.5 billion takeaway cups currently being thrown away in the UK every year. But the real area of interest is the potential to do more; the facility has the capacity to upcycle 500 million each year. 
  • Their latest innovation COLOURFORM (visited by The Prince of Wales this year), takes CupCycling one step further by using the paper fibre from used coffee cups, the process creates 100% plastic-free packaging solutions for businesses. The packaging is already being used by several household brands.
  • Companies that work with James Cropper to create a circular economy for their packaging include coffee shops (Costa), waste management partners (Veolia) and brands (Lush, Selfridges).  
  • There’s also a huge amount of work being done to make recycling consistent and easy to do. For example, Leeds is currently trialling an ‘On the Go’ scheme led by Hubbub which ensures people are never more than five minutes away from a recycling station. There’s over 30 cup recycling stations in Leeds City Centre alone, which include Caffè Nero, Costa, McDonald's, Pret a Manger and Starbucks. It’s an amazing example of how collective pledges can bring about real change in cities

Following a major rebuild of the dryer section supplied by Toscotec with the installation of TT SteelDryers, Cascades Packaging fired up its PM1 at Kingsey Falls mill, Canada. The machine was started up on schedule on September 23rd, with the support of Toscotec’s service engineers, who also provided the commissioning and the erection supervision onsite.

Toscotec implemented an efficient rebuild aimed to achieve the highest production increase with the lowest possible impact on the existing machine. Toscotec customized its engineering design in order to efficiently integrate its new dryer section into the existing equipment. The project was completed in record time and maintaining the overall length of the dryer section and the width of the dryers’ frame.

2018 11 08 082547

Mathieu Gendron, Mill Manager of Cascades Kingsey Falls, says, “Toscotec delivered the project according to the tight schedule we agreed upon. After start-up, we are seeing a promising increase in the production and we are confident that it will match the project targets”.

Fabrizio Charrier, Toscotec’s P&B Area Sales Manager, comments, “we are happy to see that the first results after start-up indicate that we will achieve the project’s target of 8% production increase. This is a very significant result, especially if you consider that the scope of the rebuilding was reduced to a minimum, in order to limit shutdown and construction costs”. 

About the Cascades Group

Established in 1964, Cascades produces, converts and markets packaging and tissue products that are composed mainly of recycled fibers. The Company employs 11,000 employees, who work in more than 90 production units located in North America and Europe. With its management philosophy, half a century of experience in recycling, and continuous efforts in research and development as driving forces, Cascades continues to deliver the innovative products that customers have come to rely on.

For further information, please contact:

Enrico Fazio, Head of Sales, Toscotec Paper & Board division, enrico.fazio@toscotec.com

Fabrizio Charrier, Area Sales Manager, Toscotec Paper & Board division, fabrizio.charrier@toscotec.com

BMI Healthcare, the UK’s largest network of private hospitals, is ending the use of plastic and non-recyclable cups in each of its 58 hospitals and clinics across England, Wales and Scotland.

2018 11 05 205906Altogether, the hospital group uses around 4 million single-use disposable coffee/tea cups and a further 1.2 million water cups, each year. By the end of November 2018, patients and visitors will instead be offered recyclable paper water cups and compostable paper coffee cups, which break down within 30 days after use, leaving no adverse effects on the environment.

Jason Hession, Head of Hotel Services for BMI Healthcare, said: “Our previous tea and coffee cups were either Styrofoam or double-walled plastic-lined cups, while our water cups were plastic. None of these break down properly in the environment and we at BMI Healthcare share concerns over the effects of plastic on our wildlife, our oceans and in the food that we eat. By moving to the new recyclable cups, we hope to contribute to the long-term health of our planet and hope we inspire others to do the same. And, of course, we will continue to use, wash and re-use crockery as far as possible.”

The new cups are the latest in a company-wide drive to replace non-essential single-use plastics. BMI Healthcare has already replaced plastic spoons with wooden stirrers, and plastic cutlery with bamboo knives, forks and spoons.

About BMI Healthcare

Established in 1970, BMI Healthcare is the UK’s largest independent provider of private healthcare with 58 hospitals and healthcare facilities. More than 7,000 consultants practice at BMI hospitals, which handle more than 2m patient visits a year.

An independent survey of 116,747 patients carried out by Quality Health, the same company which assesses patient satisfaction within the NHS, between 1 January 2017 and 31 December 2017, showed that 98.5% would recommend their hospital to their families and friends. 95.2% rated the overall quality of their nursing care as excellent or very good, 95.2% said that their hospital’s diagnostic imaging met or exceeded their expectations and 98.3% would apply the same rating to their experience of physiotherapy.

For more information or to make an appointment, visit www.bmihealthcare.co.uk

Valmet has expanded the operations of its service center in Sorocaba, Brazil, to include comprehensive spreader roll services. The new spreader roll workshop is ready to serve customers in the pulp, paper, board and tissue industries as of November 2018.

valmet logo"With this investment Valmet is able to offer spreader roll services for its customers in all continents. We have already got very positive feedback from our Brazilian customers for these services," says Jukka K. Toikkanen, Global Technology Manager, Roll Maintenance, Valmet. "Our state-of-the-art spreader roll service workshop in Sorocaba, provides high quality and fast services to our customers. We have invested in a separate dust-free clean room for the handling and installation of bearings, which ensures high quality and contributes to longer roll running times."

Valmet spreader roll reconditioning services result in a clear increase in service intervals and cut overall maintenance costs. In addition to keeping spreader rolls in excellent condition, spreader roll services also ensure optimized roll performance, improved end product quality and reliable, wrinkle-free runs.

Information about Sorocaba service center

Valmet's roll service center in Sorocaba, Brazil provides modular maintenance solutions such as roll maintenance services, roll reconditioning services and roll upgrades for all type of rolls - now also for spreader rolls. 

Valmet is constantly expanding its services offering close to customers all around the world, by providing services from own service centers, on site and through the help of Industrial Internet applications and remote connections. In addition to Sorocaba, Valmet provides spreader roll services from seven other locations around the world.  

Read more: Spreader roll services

Valmet is the leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. We aim to become the global champion in serving our customers.

Valmet's strong technology offering includes pulp mills, tissue, board and paper production lines, as well as power plants for bioenergy production. Our advanced services and automation solutions improve the reliability and performance of our customers' processes and enhance the effective utilization of raw materials and energy.

Valmet's net sales in 2017 were approximately EUR 3.1 billion. Our more than 12,000 professionals around the world work close to our customers and are committed to moving our customers' performance forward - every day. Valmet's head office is in Espoo, Finland and its shares are listed on the Nasdaq Helsinki.

For the 15th time, the international exhibition PAP-FOR 2018 will take place in St. Petersburg, Russia from November 13th to 16th. The German company emtec Electronic GmbH will attend together with the Russian representative Sigma Micron International Ltd. An interesting selection of their innovative testing instruments for the pulp, paper, tissue, converting and packaging industry is shown at booth no. E39 in pavilion F.

The latest innovation, the ACA Ash Content Analyzer enables the determination of the mineral filler content of a paper or board within seconds and without combustion, that means without destruction of the samples. Both, the total mineral filler content, as well as the individual filler components (e.g. calcium carbonate, kaolin/talcum, titanium dioxide, iron oxide) and their percentage distribution are measured.

2018 10 26 071855

Besides this, the well-known EST12 emtec Surface & Sizing

Tester will be displayed at the booth. This device is used to determine important paper surface properties such as surface hydrophobia / sizing as well as the surface porosity, which influence printability, coatability and gluability of paper and board.

Especially for tissue and nonwoven products, the TSA Tissue Softness Analyzer gives reliable and objective information about the three basic parameters, which determine the human feeling, the softness, roughness and stiffness. From these three, an overall hand feel value can be calculated. The availability of the three individual parameters opens a huge amount of chances for the optimization of the tissue production and converting processes.

Furthermore, the smallest and lightest state-of-the-art devices for the wet-end are presented in St. Petersburg. The CAS touch! measures the particle charge and the FPA touch! measures the surface charge of fibers (zeta potential). Both devices help to get information about the efficiency of the chemicals, which are added during the paper, board and tissue production.

The important rebuilding operation was successfully completed by A.Celli Paper and ended with the start-up of the Israeli customer's machine

In early October, the Customer Service team at A.Celli Paper launched the Tissue Machine TM1 of Shaniv Paper Industries Ltd, the second largest Israeli paper manufacturer for home use.

The operation consisted in the supply of a new reel, an innovative DCS system, a set of more efficient motors, renewed roller equipment and the relative drives. The dryer roller (Yankee Dryer) was also insulated by shielding the heads with a layer of coating.

2018 10 25 075650

The operation, completed by a team of qualified technicians, allowed the machine to reach the speed of 1500 mpm for the production of high quality tissue paper.

The ambitious project was carried out in full compliance with the client's expectations, which complimented the team of A.Celli Paper for the excellent work performed.

The technicians will also accompany the customer's operators during this first post-start phase, for a brief period of baby sitting based on the well-known spirit of partnership that has always distinguished the A.Celli Group.

Toscotec will act as a turnkey supplier and provide a complete AHEAD-1.5S tissue production line to C.A.S. Paper Mill in Sing Buri, Thailand. The delivery is scheduled for 2019 and the start-up for the first quarter of 2020.

The turnkey supply includes the AHEAD-1.5S tissue machine, equipped with a second generation Steel Yankee Dryer TT SYD, Toscotec’s shoe press technology TT NextPress and steam-heated hybrid hoods TT Milltech-HYH. The paper width is 2,850 mm, the maximum operating speed is 1,850 m/min, with a daily production of over 90 tons.

2018 10 25 075327

Toscotec will provide its proprietary Distributed Control System TT DCS and the Quality Control System (QCS), the machine’s dust and mist removal systems, an offline shaft puller and a jumbo roll wrapping system. A tissue slitter rewinder TT WIND-M is also part of the supply, along with its complete electrification & control system, and dust removal system. It features three unwind stands and it handles parent rolls of 3,000 mm diameter, with a design speed of 1,700 m/min.

The scope also includes the stock preparation equipment and accessories, the patented TT SAF (Short Approach Flow), and a fiber recovery system.

Toscotec will supply the tissue machine’s erection, and the supervision of erection, commissioning and start-up. As part of the service packages, the Italian manufacturer will also provide its new YES-CONNECT-VISION helmet camera system, which allows the mill’s maintenance technicians to connect remotely with Toscotec’s YES specialists, who guide them to solve the problem onsite.

This project follows C.A.S. Group’s plan to pursue its diversification by entering the tissue business. The Thai Group selected Toscotec to invest for the first time in the tissue industry, considering the Italian supplier’s 30-year experience in the design and management of turnkey projects, on almost 40 different plants across four continents.

Mr. Torpong Thongcharoen, Managing Director of C.A.S. Paper Mill, said: “As newcomers in the tissue business, we conducted a very thorough survey prior to the selection of the tissue machine supplier. Finally, we selected Toscotec, because they presented the most satisfactory design, in line with our requirements in the areas of available energy resources and final product range. We needed one turnkey line to produce top quality products, ranging from low basis weight to towel tissue. Toscotec offered a complete supply and the most compelling design, which was confirmed by what we saw while visiting their references in Asia”.

“We were happy to see that C.A.S. Paper Mill readily adopted the energy saving concept of our AHEAD-1.5S tissue machine. The energy saving technology at the core of this design has been successfully running in tissue mills for over a decade now, especially in Asia. TT NextPress gives the added value of the utmost flexibility, with high level of control automation for an easy regulation, and efficient maintenance” said Gabriele Martinelli, Toscotec Sales Manager Asia & Pacific.

About C.A.S. Paper Mill Co., Ltd.

C.A.S. Paper Mill Co., Ltd is part of the Charoen Aksorn Holding Group (C.A.S. Group). Established in 1963, C.A.S. group is a well-known paper trading company in Thailand. In 2013, the Group acquired a newsprint mill which had been operating since 1994, from Norske Skog (Thailand), and is now known as C.A.S. Paper Mill. C.A.S. Paper Mill operates Singburi mill, a pulp and paper mill in Sing Buri, Thailand. 

For further information, please contact:

Marco Dalle Piagge, Sales Director, Toscotec Tissue division, marco.dallepiagge@toscotec.com

Gabriele Martinelli, Sales Manager Asia & Pacific, Toscotec Tissue division, gabriele.martinelli@toscotec.com

Stora Enso’s Sustainability Report 2017 has been included in the top ten sustainability reports globally according to the latest Reporting matters publication by the World Business Council for Sustainable Development (WBCSD).

In WBCSD’s Reporting matters publication, Stora Enso’s Sustainability Report is praised for its disclosure of internal sustainability management processes. The external assurance of the report’s sustainability information also received good feedback as it strengthens the credibility of Stora Enso’s disclosure.

stora new 2017“We are proud of our transparent reporting being acknowledged,” says Noel Morrin, EVP Sustainability at Stora Enso. “It is especially encouraging to see that the four-tier reporting structure we use to present the most material opportunities and challenges is recognised as good practice.”

“In addition to being coherent and highly informative, good reporting requires continuous development. Our report should reflect our ambition to ensure a positive contribution to society and meeting the challenges along the way,” Ulrika Lilja, EVP Communications at Stora Enso, concludes.

“We are pleased to highlight Stora Enso’s strong reporting practices. Their 2017 Sustainability Report clearly articulates the potential impacts of external trends and regulations and describes the approaches the company has taken to manage and address this. We hope other companies will see Stora Enso as an example of good practice as they approach sustainability reporting across their own companies,” says Rodney Irwin, Managing Director of Redefining Value, WBCSD.

The WBCSD produces Reporting matters to help improve the effectiveness of non-financial corporate reporting. The report lists Stora Enso’s Sustainability Report as one of the top ten in the world out of the 158 reviewed in the scope of the publication without disclosing the exact rankings.

The Stora Enso Annual Report 2017 consists of the Progress Book, the Financial Report, the Sustainability Report, and the Corporate Governance Report. All parts of the Annual Report are available in PDF format at storaenso.com/annualreport.

WBCSD’s Reporting matters publication is available here.

Part of the bioeconomy, Stora Enso is a leading provider of renewable solutions in packaging, biomaterials, wooden constructions and paper globally. We believe that everything that is made from fossil-based materials today can be made from a tree tomorrow. Stora Enso has some 26 000 employees in over 30 countries. Our sales in 2017 were EUR 10 billion. Stora Enso shares are listed on Nasdaq Helsinki (STEAV, STERV) and Nasdaq Stockholm (STE A, STE R). In addition, the shares are traded in the USA as ADRs (SEOAY). storaenso.com

2018 10 18 100442International technology group ANDRITZ has received an order from Celulosa Arauco y Constitución S.A. to supply energy-efficient and environmentally friendly pulp production technologies and key process equipment for modernization and extension of the ARAUCO pulp mill in Horcones, Arauco, Chile. The order value for ANDRITZ is in the region of 300 million euros; start-up is scheduled for the first quarter of 2021.

The ANDRITZ scope of supply includes – on full EPS (Engineering, Procurement, Supervision) basis:

  • A complete wood processing plant with three debarking and chipping lines, one chipping line for forest-debarked wood, chip storage with stacker-reclaimer blending bed system, chip screening, bark handling with BioCrushers, and is completed with HQ-Press bark presses that increase dryness of the bark and consequently the energy efficiency and production of the bio mass boiler. Eucalyptus is debarked at a rated capacity of 360 m3/h solid over bark per line using RotaBarker technology, which provides excellent debarking results with very low wood losses. The chipping process uses horizontally fed HHQ-Chippers, ensuring high capacity (400 m3/h solid under bark) without compromising on chip quality. The operation is supported further by SmartWoodyard products like the advanced decision support information system, ChipperEKG and CrusherEKG condition monitoring systems, and ScanChip chip analyzers for chip quality measurements.
  • A complete fiberline with a capacity of 4,700 admt/d bleached pulp, including Lo-Solids continuous cooking with TurboFeed chip feeding system, brown stock washing with multistage DD-Washers, 2-stage oxygen delignification followed by deknotting, screening, and multistage DD-Washers. Bleaching is based on proven upflow reactor technology and washing is performed with DD-Washers after every stage, all contributing to low chemical consumption, high-quality pulp, and low environmental emissions.

 

  • An energy-efficient black liquor evaporation plant with a high capacity of 1,750 tons/hour. The plant will have a 7+ Effects heat economy system and concentrate black liquor to the high dry solids content of 80% for efficient combustion in the recovery boiler. The plant is equipped with the latest of ANDRITZ’s innovations in secondary condensate quality enhancement for 100% reuse in other departments of the mill. The scope also includes a tank area and methanol liquefaction system. ANDRITZ’s lamella technology and the unique process solution for scaling control reduces washing needs, ensuring minimum plugging of heat surfaces and good cleanability, which results in high availability and increases the overall production and efficiency of the plant.
  • Complete white liquor plant, including efficient green liquor filtration with LimeGreen filters – producing clean green liquor and minimizing waste to landfill, white liquor filtration with LimeWhite filter – maximizing the white liquor quality, and efficient lime mud filtration with two LimeDry filters providing high dry solids content and low residual alkaline. The capacity of the recaustizicing plant is 15,300 m3/d. The delivery also includes two lime kilns (capacity 700 t/d each) with low heat consumption and low emissions to meet Arauco’s tight emission permits.

“During the sales phase, we assessed the capabilities of the company and ANDRITZ demonstrated its competence, commitment and professionalism. Congratulations to the whole ANDRITZ team, who have worked hard, efficiently, and with passion and professionalism for this outcome. We are just starting, but I am sure this will be a great project for all concerned,” says Franco Bozzalla, Senior VP Pulp and Energy at ARAUCO.

The MAPA project will renew and increase ARAUCO’s efficiency and pulp production, and in addition, it will strengthen ARAUCO’s competitiveness and leadership in global markets.

ANDRITZ GROUP

ANDRITZ is a globally leading supplier of plants, equipment, and services for hydropower stations, the pulp and paper industry, the metal working and steel industries, and for solid/liquid separation in the municipal and industrial segments. Other important fields of business are animal feed and biomass pelleting, as well as automation, where ANDRITZ offers a wide range of innovative products and services in the IIoT (Industrial Internet of Things) sector under the brand name of Metris. In addition, the international technology Group is active in power generation (steam boiler plants, biomass power plants, recovery boilers, and gasification plants) and environmental technology (flue gas cleaning plants) and offers equipment for the production of nonwovens, dissolving pulp, and panelboard, as well as recycling plants.

A passion for innovative technology, absolute customer focus, reliability, and integrity are the central values to which ANDRITZ commits. The listed Group is headquartered in Graz, Austria. With over 160 years of experience, 29,000 employees, and more than 280 locations in over 40 countries worldwide, ANDRITZ is a reliable and competent partner and helps its customers to achieve their corporate and sustainability goals.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper is a leading global supplier of complete plants, systems, equipment, and comprehensive services for the production and processing of all types of pulp, paper, board, and tissue. The technologies cover processing of logs, annual fibers, and waste paper; production of chemical pulp, mechanical pulp, and recycled fibers; recovery and reuse of chemicals; preparation of paper machine furnish; production of paper, board, and tissue; sizing, calendering and coating of paper; as well as treatment of reject materials and sludge. The service offering includes system and machine modernization, rebuilds, spare and wear parts, on-site and workshop services, optimization of process performance, maintenance and automation solutions, as well as machine relocation and second-hand equipment. Biomass, steam and recovery boilers for power production, gasification and flue gas cleaning plants, systems and plants for the production of nonwovens, dissolving pulp, and panelboard (MDF), as well as recycling and shredding solutions for various waste materials also form a part of this business area.

Page 1 of 53