It is with great satisfaction that A.Celli Nonwovens confirms its position as an important partner in this regard, currently with 10 major projects worldwide.
The first half of 2018 has seen real success for A.Celli Nonwovens.
As many as ten plants have now been delivered to customers in Europe, the Americas and some areas of the Middle East.
These ten new production lines include Master Roll winders (most of which with cutting in line), Rewinders and Spooling plants. These have all been fully designed by A.Celli Nonwovens for the use of ATB (Air Through Bonded) products based on natural and synthetic fibres.
This is clear confirmation that the A.Celli Group is gaining favour among producers for its supply of high performance rollers and cutters which meet the quality specifications and most exacting needs of the market, while ensuring the highest levels of productivity.
A.Celli Nonwovens is in fact able to offer a complete range of Master Roll winders, rewinders and automatic packaging systems with advanced solutions tailored to the customer’s needs and the dictates of Industry 4.0 . The product range also includes reel packing, palletisation and handling systems and multifunctional lines incorporating laminating and printing systems.
A.Celli Nonwovens is delighted to confirm its collaboration with the important Turkish industrial company for the supply of a new generation STREAM® winder.
The Merkas Tekstil Sanayi VE Ticaret AS Company has once again chosen the technology of A.Celli Nonwovens to fulfil the order of a STREAM® winder.
In doing so, the company belonging to the Hassan Group has availed itself of A.Celli’s technological excellence for the manufacture of air through bonded nonwovens improved mainly to perform as Acquisition Distribution Layer and TopSheet components in disposable baby/adult diaper and feminine hygiene industries.
Gentle, soft and bulky texture of these multifunctional air through bonded nonwovens has met with considerable success in a number of sectors besides hygiene.
The new STREAM® winder will have a working speed of 350 mpm.
The new generation HMI and the excellent performance of the new cutting system are the additional elements of technological excellence, the hallmark of the A.Celli Company whose offer perfectly meets the many disparate needs of the market in terms of experience and professionalism, and real added value for customers.
The start-up of the plant is scheduled for the beginning of the second half of 2018.
Merkas Tekstil Sanayi VE Ticaret COMPANY PROFILE
Merkas Tekstil Sanayi Ve Ticaret A S was founded in 2010 as a part of the Hassan Group.
The company’s line of business includes the manufacture of air through bonded nonwoven products.
The Hassan Group is well known in the global sector of nonwoven products, an industry that requires a very particular manufacturing process and specific areas of expertise. The group continues to grow thanks to the efficient management of the 2nd and 3rd generations of its founding family and the dedication of its professional workforce. Its mission, as always, is to share its values and products with Turkey and with the rest of the world.
CIDPEX 2018, the 25th China International Disposable Paper Expo is the largest exhibition for tissue paper and disposable hygiene products industry in the world. It will take place in Nanjing, China, at Nanjing International Expo Centre (NIEC), from 18 - 20 April, 2018
A.Celli Paper and A.Celli Nonwovens are participating at CIDPEX 2018 together with its staff from A.Celli Shanghai Machinery Co. Ltd. and will be pleased host you at booth number 8D21, to illustrate the latest novelties in system solutions for complete turn-key plants, with special attention focused on the new generation of iDEAL® Tissue Machines and the E-WIND® winders for tissue, flat papers and cardboard.
Much attention will be dedicated also to system solution for nonwovens winding and rewinding; packaging lines, palletizing and reel handling for nonwovens including Multifunctional solutions in High Speed Lamination, Spooling.
A.Celli's wide-ranging offer is completed by the developments dedicated to Printing Systems - IRIDIUM® and the range of services offered on the theme of industrial automation - Industry 4.0.
In the course of the event, there will several opportunities for exchange of information through debates, technical conferences, seminars and in-depth views on the developments and latest novelties in the field: a must for all those involved in the industry!
During CIDPEX we would also like to invite you to A.Celli's Open House "FROM TISSUE TO TISSUE" scheduled to take place in Lucca, during iT's Tissue main event, at our plant.
For further information and/or to fix an appointment at the A.Celli stand, please contact our Sales Managers, Francesco Scatena and Riccardo Cattani, at the following email address: firstname.lastname@example.org; email@example.com.
Come see us at stand number 8D21!
Investment in Italy enhances offerings to hygiene market
Berry Global Inc. has completed the investments establishing a “Center of Excellence” for carded nonwovens in Terno D’Isola, Italy.
The two-year program delivers enhanced production, conversion and innovation capabilities.
New and upgraded production lines optimize the production of low and high basis weight, air-through bonded carded nonwovens. Downstream capability has been enhanced with the installation of a new advanced Spooling asset.
With a key focus on innovation, Berry has established a multi-layer pilot line and dedicated application laboratory to support customers in the development of enhanced functionality such as softness and sustainability.
Berry first announced this investment in early 2016. Other recent investment initiatives include new lines in Asia and North America.
With a view towards, INDUSTRY 4.0, Extreme Automation is the A.Celli Group’s answer for the efficiency of the production system.
Research, innovation and competitiveness are the drives for company progress.
And today more than ever, the revolution the great process change that affects every industrial sector and that A.Celli has interpreted through a precise vision christened «Extreme Automation».
The A.Celli Group firmly believes in a production process that uses the new technologies dictated by the Industry 4.0 revolution and that can yield a more immediate and concrete production optimization during the individual process phases. Certainly the most interesting and useful aspect is centered on managing the data acquired, on the possibility of filing them for future reference, making them the object of a more accurate analysis, to transmit predictive maintenance programs to operators and to act on the system and eliminate defects or non-conformities. And all this in order to maintain the machine park at a superior level of efficiency/productivity, guaranteeing a better final product quality.
Below are some of the development divisions catered to by “Extreme Automation”:
Industry 4.0 division:
- Development of machine data collection and analysis platforms to:
- Implement predictive machine maintenance
- Optimize production
- Easily interface the machines with customer management software (ERP, MES)
- Introduction of innovative machine learning logics to optimize machine operation
- Development of new-generation DCS process controls for the paper field that:
- Optimize production in terms of quality and energy
- Minimize operator intervention
- Affords facilitated remote support oriented towards global control
Software applications Winders & Rewinders:
- Development of PLC and Drives software applications for the new winders and rewinders
- Development of new-generation HMI machine interfaces
Packaging and System integration:
- Development of software systems to integrate Handling & Packaging with customer management systems
- Development of integrated systems for automatic warehouses
A.Celli Extreme Automation: Perfectly in line with the dictates of the fourth Industrial Revolution.
EXTREME AUTOMATION COMPANY PROFILE
The A.Celli Group offers software and hardware solutions to optimize production and maintenance processes with a view towards INDUSTRY 4.0. by developing advanced DCS controls, innovative industrial automation applications and integrated packaging systems, addressing prevalently to the market of machine manufacturers for the world of paper, tissue and nonwovens.
Muda Paper Mills Malaysia, Tasek Mill: an old paper winder comes back into fashion!
In October 2017, A.Celli Paper's Customer Service team installed and successfully concluded the upgrade performed on an old paper winder with the final start-up.
The intervention, which entailed updating the winder's slitting section with a modern, fully automatic positioning system of the slitting units, allowed the customer to immediately increment production, substantially reducing the time loss during the production change, following all modern concepts of safety requirements for the operators.
A.Celli Paper worked in close contact with the customer and the teamwork yielded optimal results. Indeed, the solutions applied were designed in advance, tested and then shared with the customer's work team. The new configuration kept into consideration the convenience of the operations to be performed on the one hand, and the needs of Muda Paper Mills on the other, in order to obtain the best results in terms of efficiency in the shortest possible installation times, turning an old winder into a superbly operating and productive system.
The customer was very appreciative of the project, acknowledging the high level of professionalism of A.Celli Paper's Customer Service team and its ability to always find functional, practical and intelligent solutions through engineering/design analyses, and always keeping the strategic-industrial demands of the individual customers in mind.
A.Celli Paper is capable of offering prompt & effective consultancy in-line with any type of investment and production demand
Choose A.Celli for a guarantee of the best technology when it comes to longitudinal cutting, for an extremely high quality production.
Today more than ever, the concept of production flexibility in the nonwovens market is embodied in the ability to automatically manage a number of different cuts.
Changing recipes in record times; adapting to different production cycles; being able to count on an operational programming flexibility. These are the standards that every company must guarantee.
These features have given rise to A.Celli SlittomaticTM Upgrade: the evolution in the longitudinal cutting system.
In turning to A.Celli technology, you will be able to benefit from a dedicated development and quotation for the replacement of any cutting system (on A.Celli machines as well as on machinery built by other manufacturers) in favour of SlittomaticTM technology
Fully automatic, highly flexible and completely modular, A.Celli SlittomaticTM is a cutting management system that allows:
- Increasing productivity, making knife positioning and precision faster based on the recipe;
- Enhancing operator safety and eliminating the “human error” variable;
- Augmenting knife performance (electrostatic bar) + dust removal;
- Knife life management system;
- Reducing machine downtime thanks to intelligent maintenance monitoring.
The service offered includes:
- Supervision for electrical and mechanical installation;
- Commissioning & start-up;
- Project Management;
- Software modification and issuing of licenses and SW Keys;
- Updating of electrical and pneumatic diagrams;
- Review of manuals and layout;
- 24/7 Technical Support Hotline;
- 12-month guarantee from the date of completion of the modifications.
So what are you waiting for?
Contact A.Celli Nonwovens for a quick consultancy or a dedicated study.
A.Celli Nonwovens develops and launches the new automatic system for rolls handling and packaging dedicated to the carded products market.
A.Celli technology breakthroughs never stop.
Having attained top performance standards and acknowledgements in the realm of downstream-line management, the challenge – already won – was to automate the handling of Spunlace reels, gearing the plant on the packaging specifications and production capacity typical of carded products (Spunlace, ATB, ADL, etc.).
And so A.Celli Packaging Spunlace is born: the evolution in Packaging systems.
Fully automatic, highly flexible and completely modular, A.CELLI PACKAGING SPUNLACE is a handling and packaging system that allows producers to package any reels combination and dimension, based on the standards and specifications typical of the Carded products.
Below are some features of the system:
- Automatic Roll Sorting.
- Automatic handling of reels with different product qualities and waste reels.
- Automatic application of top and bottom foil.
- Automatic application of top and bottom headers.
- Automatic application of bundle edge protection.
- Automatic labelling (individual reel and bundle).
- Automatic wrapping of the pack with application of the stretchable film cutting-protection-band.
- Automatic weighing (individual reel and bundle).
- Automatic Pallet applicator.
- Integration with any production management software.
- 24/7 technical support Hotline.
Contact A.Celli Nonwovens for consultancy or for a dedicated case study.
Don’t miss the chance to see the new E-WIND® T200 in line with a Wrapping System in ACTION!
From April 10th until April 14th 2017, A.Celli Paper will host the event dedicated to the presentation of new E-WIND® technology at its facilities.
A.Celli’s new concept rewinder is the embodiment of the company’s level of excellence attained throughout the years – over 70 years of experience in machine building that is reflected in the expertise with which it is able to anticipate market demands, giving customers what they are looking for and what they need in order to be and stay competitive. Its wealth of knowledge makes it a fearless company, eager to experiment new solutions and to place its customers in the position of being able to create new products, exploiting new processes that it has perfected. Processes focused on giving customers a head start in this highly competitive world and a tool for safeguarding our most precious heritage: the environment.
E stands for Evolution, Excellence, for Experience & Expertise, Experimentation, Environment.
One letter that encompasses many important concepts, fundamental when speaking about machines, about products and about your business.
So come see for yourself the E-WIND® live demonstrations.
Contact A.Celli Paper (Gra.firstname.lastname@example.org) for a quick consultancy or to plan your visit to our companies and to the Open House.
CIDPEX 2017, the 24th China International Disposable Paper EXPO is the largest exhibition for tissue paper and disposable hygiene products industry in the world. It will take place in Wuhan, Hubei, China, at Wuhan International Expo Center, from 22 to 24 March 2017.
A.Celli Paper and A.Celli Nonwovens are participating at CIDPEX 2017 together with its staff from A.Celli Shanghai Machinery Co. Ltd. and will be pleased host you at booth number B1C15, to illustrate the latest novelties in system solutions for complete turn-key plants, in the production and rebuilding of tissue PMs and rewinders for tissue, flat papers and cardboard.
A.Celli’s wide-ranging offer is completed by solutions dedicated to winding, rewinding and packaging lines, palletizing and reel handling for the field of nonwovens, and highlighted by a focus on lamination, spooling and printing technologies for different supports (including non-woven, PP/PE film and tissue in a wide range of grammages).
And of course, the reliable, 24/7 post-sales assistance service and MySp@res® – the innovative on-line spare parts management system – complete A.Celli’s presence at the show.
The event will offer technical conferences, seminars, debates and in-depth analyses on the developments and latest novelties in the field. Don’t miss your chance to attend!
Come to visit us at booth number B1C15 - HALL B1 (Tissue Converting & Tissue Paper Machinery and Related Apparatus Pavilion).