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Valmet has been selected in a public procurement process to deliver a 50 MW pellet-fired heating plant to Göteborg Energi AB to be built at Mölndal Energi’s Riskulla site in the municipality of Mölndal, Sweden.

The order is included in Valmet’s orders received of the second quarter 2024. The value of the order will not be disclosed. The pellet plant will be started up in late 2026.

The plant will be integrated into the existing district heating plant and operated by Mölndal Energi. The new boiler plant will meet the need for more renewable district heating in the southern part of Göteborg Energi’s district heating network and optimize district heat production in the Mölndal/Gothenburg region.

“Through this investment, we will be more resource-efficient and increase the amount of renewable district heating in the region. As a whole, the district heating customers in Mölndal and Gothenburg will get more cost-effective and reliable district heating,” says Per-Anders Gustafsson, CEO, Göteborg Energi.

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“We are very pleased to continue our good cooperation with Göteborg Energi in replacing fossil fuels with renewable wood pellets in district heat production. This is the second order that they have placed on Valmet within a short period of time and an addition to our long track record of projects together,” says Aleksi Salmirinne, Vice President, Energy business unit, Pulp and Energy business line, Valmet.

Delivery’s technical information

Valmet’s turnkey delivery to the Riskulla plant will include a boiler with a fuel receiving pocket, pellet storage as well as milling and wood dust dosing to the boiler. Valmet will also supply a flue gas cleaning system consisting of a Valmet Bag House Filter and a Valmet Selective Catalytic Reduction (SCR) system. Spare parts are included in the delivery.

About the customer

Göteborg Energi AB is fully owned by the city of Gothenburg in Sweden. Besides developing and supplying new solutions within energy production and broadband connections, the company is also working toward a bigger goal – a sustainable Gothenburg. Göteborg Energi has almost 1,000 employees who work to make the city more sustainable.

Valmet is a leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. With our automation systems and flow control solutions we serve an even wider base of process industries. Our more than 19,000 professionals around the world work close to our customers and are committed to moving our customers’ performance forward – every day.

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Toscotec will supply a technological upgrade to Cartiera del Vignaletto at their Zevio production site near Verona in Northern Italy. The project includes the complete upgrade of the cogeneration plant and air systems of the mill’s PM4 and PM5. 

With this investment, Cartiera del Vignaletto aims to substantially increase the energy efficiency of its operations by installing cutting edge energy generation equipment designed for energy saving. 

Cartiera del Vignaletto comments, “Toscotec delivered a tailor-made technical proposal based on our specific requirements by developing interesting ideas step by step with our team. They also demonstrated a high degree of flexibility in putting forward a customised implementation plan that would allow us to efficiently integrate the installation phase with our production shutdown program.”

Cartiera del Vignaletto’s tissue mill in Zevio (Verona), Italy. Cartiera del Vignaletto’s tissue mill in Zevio (Verona), Italy.

Domenico Ventura, Application Engineer at Toscotec, says, “We are very happy to begin a cooperation with an important Italian producer such as Cartiera del Vignaletto. The new cogeneration plant is state-of-the-art for energy efficiency and the installation of Toscotec’s TT Hydrogen Burner with a customized design for cogeneration provides the mill with a wide range of operation options in the future.” 

About Cartiera del Vignaletto
Founded in 1966, Cartiera del Vignaletto has a daily production capacity of approximately 140 tons at its tissue mill in Zevio, near Verona, in Northern Italy. They produce jumbo and rewound rolls of different grades ranging from 15 to 45 gsm, covering the complete range of tissue products, including facial, bath, handkerchief, napkins, kitchen roll, etc. 

Contact
Riccardo Gennai 
Sales Manager, Tissue division Toscotec
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Valmet is to deliver Dewatering Element Ceramics to Al Dhafra Paper Manufacturing Company’s paper mill in Abu Dhabi, the United Arab Emirates.

The order was included in Valmet's orders received of the first quarter 2024. The value of the order will not be disclosed. The delivery is scheduled for the second quarter of 2024.

The Valmet Dewatering Element Ceramics are made of wear-resistant material offering long and trouble-free operation and optimized dewatering in the forming section of the mill’s paper machine.

valmet logo rgb“We appreciate Valmet’s know-how and long experience in developing products and services for the pulp and paper industry. We are looking forward to cooperating with Valmet and eager to see the positive impact that the new dewatering elements have on our production,” says Mr J. Subramanyam, General Manager, Raw Materials & Procurements at Union Paper Mills and Al Dhafra Manufacturing Company in Abu Dhabi.

“At Valmet, we strive to develop an open dialogue with our customers and seek ways to continuously develop their performance further. We believe this delivery will strengthen our cooperation with Al Dhafra mill, leading to new successful projects in the future,” says Luigi Lupi, Product Manager for paper process parts in the Services business line at Valmet.

The delivery continues the original equipment manufacturer legacy of Coldwater Seals, a global provider of consumables and services for the pulp and paper industry that Valmet acquired in 2022.

Delivery's technical information

Valmet’s delivery includes the replacement of dewatering elements in the forming section of the mill’s paper machine and inspection of the old, worn-out dewatering elements to be reconditioned and stored for later use.

About the customer

Al Dhafra Paper Manufacturing Company is part of the M.A.H.Y. Khoory Group, one of the oldest corporates established in the UAE with over 2,000 employees across the Middle East. Al Dhafra Paper Manufacturing Company is located in Abu Dhabi, where it produces fluting and test liner from 100% recycled wastepaper.

Valmet is a leading global developer and supplier of process technologies, automation and services for the pulp, paper and energy industries. With our automation systems and flow control solutions we serve an even wider base of process industries. Our more than 19,000 professionals around the world work close to our customers and are committed to moving our customers’ performance forward – every day.

The company has over 220 years of industrial history and a strong track record in continuous improvement and renewal. Valmet’s net sales in 2023 were approximately EUR 5.5 billion.

Valmet’s shares are listed on the Nasdaq Helsinki and the head office is in Espoo, Finland.    

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Runtech Systems and Levent Kâğıt San. ve Tic. A.S PM2 in Kemalpasa, Izmir, Turkey, have signed a 5-year RunCare Agreement. The agreement includes all needed maintenance actions and an extended warranty for the recently commissioned RunEco Vacuum System with EP600 Turbo Blower, EcoDrop water separator and EcoFlow multi dewatering measurement.

“Our target is to make life better for our customers. By providing ready maintenance plans for EP Turbo Blowers, we reduce administrative work in customer’s maintenance and purchasing teams. The RunCare Agreement is an easy way for the customers to make sure that the vacuum system is used and working properly. An agreement also strengthens the cooperation between the parties,” says Lari Lampila, Sales & Aftermarket Manager, Runtech Systems.

About RunEco Vacuum System and RunCare Agreement

RunEco offers a sustainable and energy-efficient vacuum solution designed specifically for industrial paper machine applications. This water-free system ensures reliability while significantly reducing CO2 emissions and minimizing the carbon footprint.

EP Turbo Blowers are advanced blowers equipped with integrated high-speed motors controlled by a frequency converter. This innovative technology allows for precise adjustment of rotation speed and vacuum level to meet the specific requirements of the papermaking process. With RunCare, we plan and schedule the maintenance actions according to the mill’s production plan requiring minimal time and effort from the customer organization.

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The RunCare Agreement is a long-term partnership, featuring an extended warranty for the first five years. The typical length of the turbo blower service agreement is 5–10 years. Individual maintenance does not need to be ordered separately. With comprehensive reporting and feedback on the serviced equipment and 24/7 on-call assistance mills can be sure that the RunEco Vacuum System is working at the optimum settings.

About Levent Kâğıt

Levent Kâğıt is specialized in manufacturing tissue papers such as napkin, towels and toilet papers in reel using both cellulose and recycled paper pulp. Reels are sold to converters for domestic and non-domestic use. The mill also produces MG (single-glazed) paper, with a production range of 17-120 gr/m2. With a trim width of 446 cm, PM2 produces over 20,000 tons of paper annually.

Read more about RunEco solution https://www.runtechsystems.com/en-fi/energy-and-vacuum-systems

Runtech Systems is a global provider of engineered systems tailored to the pulp and paper industries. Runtech works with customers to better understand and control their operational conditions to maximize efficiency and cost effectiveness.

International technology group ANDRITZ has successfully started up the new high-temperature PrimeDry Hood HT and air system supplied for the rebuild of a tissue machine at Kartogroup España’s mill in Burriana, Spain.

Pascual Gómez, COO of Kartogroup, said: “The rebuild will significantly reduce gas and steam consumption and lower emissions at our mill, making our production more sustainable and cost-effective. Thanks to the seamless collaboration and personalized approach of the ANDRITZ team, the entire project went smoothly and was completed on schedule.”

First jumbo toilet paper roll manufactured on tissue machine PM4 after the rebuild by ANDRITZ at the Kartogroup España S.L. mill in Burriana, SpainFirst jumbo toilet paper roll manufactured on tissue machine PM4 after the rebuild by ANDRITZ at the Kartogroup España S.L. mill in Burriana, Spain

The new equipment installed on the PM4 tissue machine features an optimized impingement distribution of the hood nozzle boxes, a heat recovery system, a state-of-the-art burner management system and Yankee head insulation. These solutions maximize the hood drying performance while reducing the specific energy consumption. They also result in increased safety and a significant reduction of CO2 emissions.

ANDRITZ’s scope of supply also included installation supervision, commissioning, training, and start-up assistance.

Kartogroup España S.L., a member of the Cominter Group, has more than 40 years’ experience in the tissue business. At its mills in Burriana and Hernani, Spain, the company produces high-quality tissue for household and industrial applications.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. Sustainability is an integral part of the company’s business strategy and corporate culture. With its extensive portfolio of sustainable products and solutions, ANDRITZ aims to make the greatest possible contribution to a sustainable future and help its customers achieve their sustainability goals. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydropower and Environment & Energy. Technological leadership and global presence are cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 30,000 employees and over 280 locations in more than 80 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation.

The product portfolio also includes boilers for power generation, various nonwoven technologies, and panelboard (MDF) production systems. With waste-to-value recycling, shredding and energy solutions, waste and by-product streams from production are converted into valuable secondary raw materials as well as into sustainable resources for energy generation. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

Moorim Paper, a global paper manufacturer, has placed a substantial order distributed across three mills: Moorim Ulsan, Moorim Jinju and Moorim Daegu, utilizing Voith Paper Webshop's streamlined ordering process. This order represents an important milestone in Moorim Paper’s collaboration within the Voith Paper Webshop and was realized thanks to Voith Paper’s Asia Pacific Sales and Customer Service Representative Team.

"The easy order management provided by Voith has significantly streamlined our procurement process. We are pleased with the efficiency and reliability of the platform," says Se-hwan Cheon, Purchasing Manager at Moorim Paper.

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The order from Moorim Paper includes a range of fabrics and sleeves, showcasing the versatility and comprehensive offerings available through the Voith Paper Webshop. The seamless transaction underscores the platform's capability to facilitate complex orders across multiple mills, enhancing operational efficiency and customer satisfaction.

Al Choi, Sales Representative of Voith, shares his perspective on the collaboration: "Voith is committed to providing innovative solutions that meet the evolving needs of our customers. The successful execution of this order for Moorim Paper demonstrates the effectiveness of our Webshop in enabling seamless transactions and driving operational excellence."

The Voith Paper Webshop offers a user-friendly e-commerce platform for easy order management, providing customers like Moorim Paper with a convenient and efficient procurement experience. The process integration into Moorim Paper's operations highlights Voith's dedication to delivering tailored solutions that optimize production processes and drive business success.

Runtech delivers a ropeless tail threading systems to Munksjo Caieiras Ltda, Brazil. The delivery includes Runshooter technology with detailed engineering and startup support. With the upgrade Caieiras targets more fluent and faster tail threading and improved operator safety.

“Safety issues are getting more and more important in Brazilian markets as well as everywhere else. With our ropeless tail threading system Munksjo is not only lowering significantly risk of injuries, but at the same time increasing efficiency on paper machine by reduced downtime,” says Lari Lampila, Sales and Aftermarket Manager, Runtech Systems.

Runtech’s composite products are manufactured in Kolho facility, Finland.Runtech’s composite products are manufactured in Kolho facility, Finland.

Runtech Systems’ ropeless tail threading technology provides numerous benefits. It improves operator safety significantly while also shortening tail threading time during web breaks by up to 80% to increase production. In many cases, the technology enables mills to increase machine speed, which would not be possible with manual tail threading without risking operator safety. Also, thanks to the automated process, operators can focus on other tasks. All these benefits are reflected in a short payback time.

About Munksjö

Munksjö is the first international manufacturer solely dedicated to decor paper. Through investments, Munksjö aims to reduce their CO2 emissions by 25% per ton of paper by 2030 and achieve net zero emissions latest by 2050. Munksjö has 11 paper machines and a production capacity of 250,000 tons per year. Caieiras mill produces over 46,000 tons of decor paper annually.

Read more about RunPro solutions https://www.runtechsystems.com/en-fi/paper-machine-runnability-and-tail-threading

Runtech Systems is a global provider of engineered systems tailored to the pulp and paper industries. Runtech works with customers to better understand and control their operational conditions to maximize efficiency and cost effectiveness.

Toscotec will take part in the 9th edition of the Paper & Tissue One Show, the premier international paper exhibition in the MENA region, organized from 16 to 18 April 2024 at ADNEC Centre Abu Dhabi in the United Arab Emirates. 

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In recent years, Toscotec has strengthened its presence in the Middle Eastern market where a clear shift towards advanced technology is recognizing the added value of Toscotec’s energy-efficient, high-performance AHEAD line and their ability to successfully deliver turnkey projects. 

Contacts to book an appointment at Toscotec’s booth G04: 
Marco Dalle Piagge, Sales Director, Tissue division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.
Fabio Bargiacchi, Sales Manager, Tissue division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.
Enrico Fazio, Sales Director, Paper & Board division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.
Simone Toniolo, Sales Manager, Paper & Board division Toscotec, This email address is being protected from spambots. You need JavaScript enabled to view it.

International technology group ANDRITZ is responding to the pulp and paper producers’ need to meet their process efficiency and environmental sustainability targets by launching a portfolio of intelligent instruments called the Smart Series at the Pulp & Beyond exhibition in Helsinki on April 11.

The portfolio includes a comprehensive range of measurements, analyzers, machine vision systems, condition monitoring solutions as well as robotics and mechatronics. They provide customers with an intelligent instrumentation foundation, paving the way for advanced process optimization.

and“With the introduction of the Smart Series, we are laying a solid foundation for an autonomous future, enabling our customers to significantly improve their process efficiency, reliability, safety and environmental sustainability – and ensuring these improvements are sustained over time," says Johanna Newcomb, Vice President, ANDRITZ Automation and Digitalization – Smart Solutions.

The Smart Series: Valuable Data - Predictive Maintenance - Enhanced Safety with Robotics

Emission and gas analyzers, process measurement and vision systems complement pulp and paper plants by providing a deeper understanding of the process and machine condition than possible before. With condition monitoring solutions for a wide range of process equipment and process areas, the Smart Series helps manufacturers move toward predictive maintenance, reducing unplanned downtime and extending the lifetime of equipment and components. Integrated robotics and mechatronics applications reduce the need of human intervention in hazardous areas of pulp and paper mills, reschedule regular tasks and contribute to optimizing maintenance.

The Smart Series complements and is integrated with Metris, ANDRITZ's digitalization platform that leverages the latest IIoT technologies to improve plant efficiency and profitability.

The use cases at the Pulp & Beyond exhibition include the autonomous log yard and robots for the recovery boiler area. More information will be shared at our booth A48 in exhibition room B6-3.

ANDRITZ GROUP

International technology group ANDRITZ offers a broad portfolio of innovative plants, equipment, systems, services and digital solutions for a wide range of industries and end markets. Sustainability is an integral part of the company’s business strategy and corporate culture. With its extensive portfolio of sustainable products and solutions, ANDRITZ aims to make the greatest possible contribution to a sustainable future and help its customers achieve their sustainability goals. ANDRITZ is a global market leader in all four of its business areas – Pulp & Paper, Metals, Hydropower and Environment & Energy. Technological leadership and global presence are cornerstones of the group’s strategy, which is focused on long-term profitable growth. The publicly listed group has around 30,000 employees and over 280 locations in more than 80 countries.

ANDRITZ PULP & PAPER

ANDRITZ Pulp & Paper provides sustainable technology, automation, and service solutions for the production of all types of pulp, paper, board and tissue. The technologies and services focus on increased production efficiency, lower overall operating costs as well as innovative decarbonization strategies and autonomous plant operation.

The product portfolio also includes boilers for power generation, various nonwoven technologies, and panelboard (MDF) production systems. With waste-to-value recycling, shredding and energy solutions, waste and by-product streams from production are converted into valuable secondary raw materials as well as into sustainable resources for energy generation. State-of-the-art IIoT technologies as part of Metris digitalization solutions complete the comprehensive product offering.

The AI application developed by Metsä Group and CollectiveCrunch for detecting insect damage won the international Innovation of Innovations prize. Metsä Fibre’s Future Sawmill concept was recognised in the Business innovations category.

The international Quality Innovation Award (QIA) 2023 competition rewards the most notable innovations of the year. The award-winning application from Metsä Group and CollectiveCrunch detects insect damage in forests such as damage caused by spruce bark beetles before it is visible to the human eye. The application is based on artificial intelligence, machine learning and open data. The AI application shared the first prize with a technology innovation in the field of medicine.

“Global warming is increasing the risks to the health of forests. This real-time method for detecting insect damage helps us preserve forest health and carbon sinks in a changing climate,” says Olli Leino, SVP, Development from Metsä Group’s Wood Supply and Forest Services. 

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Metsä Group’s wood supply personnel has been using the application since June 2023. The application can be used to both pinpoint damage and schedule wood trade and harvesting to reduce the risk of damage spreading. 

The map material of risk sites produced by the application is visible in the Metsäverkko mobile application used by Metsä Group’s owner-members. If they wish, forest owners can use this material to visit the sites in person to check the risk areas and plan forestry work.

The Future Sawmill concept developed by Metsä Fibre, part of Metsä Group, was recognised in the Business Innovations (large companies) category. The concept improves the efficiency of sawn timber production, safety at work, the production operating model and product quality management.

“We’re happy to have received this international recognition. We aim to develop the mechanical forest industry with industrial efficiency in mind. We wanted to create a concept for our sawmill, which is the most modern in the world, a forerunner in its technology, operating model and efficiency, and a global trendsetter in the field. This resulted in the Future Sawmill concept, which we used at our Rauma pine sawmill that came online in 2022,” says Ismo Nousiainen, Metsä Fibre’s CEO.

The Quality Innovation Award was now organised for the 17th time. This year, the competition received 562 entries from eight countries/areas, and the best 24 of them were rewarded. The winners of national quality contests can enter the international competition. National quality associations selected the winners in a tight vote. The China Association for Quality hosted the traditional award ceremony in April 2024. 

Video presentation of the application on Youtube.

Metsä Group
www.metsagroup.com

Metsä Group’s Wood Supply and Forest Services provides and develops services for the members of Metsä Group’s parent company, Metsäliitto Cooperative. The company procures all the wood used by Metsä Group’s production units. The cooperative consists of more than 90,000 forest owners, who own about half of Finland’s privately owned forests. We are committed to regenerative forestry that measurably strengthens the forest ecosystem. We promote a culture of diversity, equality and inclusion.  

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